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2004 ralliart timing belt replacement

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Old Mar 15, 2010, 09:41 PM
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Mann that sux ... Hope it's all good though
Old Mar 16, 2010, 04:57 PM
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looking into buying a whole new head from another user right now
Old Mar 16, 2010, 05:26 PM
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If your belt failed while the engine was running (especially at 5k), you definitely bent some valves. I had that happen in a previous 4G-powered car at idle, I bent 8 of 16 valves, and punched a hole through the #2 piston.

Hopefully, your pistons are still OK, and you'll be able to just drop in a new head and re-install the belts.
Attached Thumbnails 2004 ralliart timing belt replacement-holed.jpg  
Old Mar 16, 2010, 05:37 PM
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holy crap how can you tell if the pistons are bad
Old Mar 16, 2010, 05:44 PM
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compression check.... or... take the head off.
Old Mar 16, 2010, 07:52 PM
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well i know the compression test will tell me stuff but how will i know what is what. how will i tell if its valves or valves AND pistons
Old Mar 16, 2010, 07:58 PM
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If the test comes back bad you're going to have to pull the head. At that point you can do a visual inspection. If the test somehow comes back good, try to get your hands on a fiber optic scope and use that to inspect the pistons through the spark plug hole.
Old Mar 16, 2010, 08:01 PM
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thanks for the tip otter! ill keep everyone posted on results. may have an excuse for some porting and grinding a cam
Old Mar 16, 2010, 08:05 PM
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Though, honestly, regardless of the results of the test, i'd want to pull the head anyways. After this kind of catastrophic failure, I'd want to be doubly sure about the condition of everything.
Old Mar 16, 2010, 09:02 PM
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im pretty sure we are pulling it apart sunday no matter the test.
Old Mar 16, 2010, 10:19 PM
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and dont forget, kids; pics pics pics!
Old Mar 18, 2010, 06:01 PM
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pics for sure man!
Old Mar 19, 2010, 05:19 PM
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well compression test revealed no compression. going to pull head sunday. anyone happen to know what kind of bolts are in the head anything special?
Old Mar 19, 2010, 09:13 PM
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The manual shows what looks like 12-point heads on the head bolts. Probably 14mm, but might be 12mm. Use a regular 12-point socket on them.

EDIT: When it comes to reassembly, the tightening sequence is rather odd. First, you're supposed to put oil on the bolt threads. Tighten them in order to 58 ft-lbs. Loosen them completely. Tighten them again in order to 15 ft-lbs, then give each (in order) an additional 90* turn, then give each another 90*.

There is no final torque spec, just 58 - 0 - 15+90*+90*


Sequence:

O O O O O
8.6.1.3.9
<--timing belt side
O O O O O
10.4.2.5.7

Last edited by Myszkewicz; Mar 19, 2010 at 09:33 PM.
Old Mar 20, 2010, 05:31 AM
  #30  
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That's rather odd


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