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04-06 Ralliart Engine/Drivetrain (no forced induction)

Clutch won't disengage

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Old Sep 23, 2012, 08:40 PM
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Clutch won't disengage

History to the work: Caliper slide seized so removed all calipers from the car to clean and replace hardware. Brake fluid level went way down out of the reservoir and at this time I did the gut the clutch restrictor mod. Calipers back on car added brake fluid to reservoir above max bled brakes all ok. Try to bleed clutch release cylinder and get nothing but air long time working. Clutch pedal is extremely soft and cannot start car as the clutch does not disengage when pedal pressed in car tries to roll as if in gear. What did I do wrong and how do I fix? does clutch master cylinder need to be bled first?
Old Sep 23, 2012, 10:22 PM
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Fill it to the rim and keep it there when bleeding the clutch.. I didn't have to bleed my master when mine got filled with air.. You can pull the hose off that goes from the brake master reservoir to the clutch master reservoir and see if fluid is even flowing to it.. Fill it to the rim and see if it comes out if it doesn't than your brake master reservoir is plugged of it does flow when filled to the top but you still don't get fluid to the slave than its prolly plugged farther down the line
Old Sep 24, 2012, 12:15 AM
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what did you gut?
Old Sep 24, 2012, 02:32 AM
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This thing is what I gutted. (not my pics, but same thing).
Attached Thumbnails Clutch won't disengage-dsc00195.jpg   Clutch won't disengage-clutch_restrictor_1.jpg  
Old Sep 24, 2012, 09:07 AM
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I thought he meant he took it off.. I wonder if that's the cause.. Have you checked to see if fluid is flowing
Old Sep 24, 2012, 09:42 AM
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No cant do anything until im home from work tonight
Old Sep 24, 2012, 11:05 AM
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fill and bleed the master, then continue to bleed the slave...
Old Sep 24, 2012, 04:19 PM
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Ok, fluid is not coming out here and yes reservoir is full. Clutch MC looks impossible to bleed, like really mits engineers??
Attached Thumbnails Clutch won't disengage-dsc_0480.jpg   Clutch won't disengage-dsc_0481.jpg  
Old Sep 24, 2012, 07:09 PM
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i don't think the bleeder nipple is on the master cylinder itself...it's been a while since i had a peak...
Old Sep 24, 2012, 08:31 PM
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Oh the bleed nipple is definitely on that cylinder where even if you get a wrench on it what range of movement can you get? So stupid. Anyway I'm going to feel like an idiot now, I cleaned off some grime on the brake fluid reservoir and noticed the area that feeds the clutch line is a very small compartment and fluid only spills over into it at very high levels like above max line. I think previously I had drained the compartment while bleeding, but saw still near max levels in the reservoir so thought nothing of it but was just pulling air into the lines. Careful watch of the level and bleeding from the slave today worked clutch now disengages normally.

I am actually quite amazed at the difference without the clutch restrictor the car is so much easier to drive smoothly now. 7 years with the car man I should have done that so long ago.

Anyway thanks guys for the input helped steer me into looking in the right direction to find the problem.
Old Sep 24, 2012, 10:52 PM
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I was right from the beginning good to here your back on the road.. Needs to be well above the max line to spill over to the clutch it's really stupid so if you get a leak in the clutch line your screwed if you don't have fluid on you
Old Oct 9, 2012, 03:00 PM
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Originally Posted by MACattack
Oh the bleed nipple is definitely on that cylinder where even if you get a wrench on it what range of movement can you get? So stupid. Anyway I'm going to feel like an idiot now, I cleaned off some grime on the brake fluid reservoir and noticed the area that feeds the clutch line is a very small compartment and fluid only spills over into it at very high levels like above max line. I think previously I had drained the compartment while bleeding, but saw still near max levels in the reservoir so thought nothing of it but was just pulling air into the lines. Careful watch of the level and bleeding from the slave today worked clutch now disengages normally.

I am actually quite amazed at the difference without the clutch restrictor the car is so much easier to drive smoothly now. 7 years with the car man I should have done that so long ago.

Anyway thanks guys for the input helped steer me into looking in the right direction to find the problem.
hey man i just did the same thing dried my reservoir for the clutch even tho the brake part was full stupid safety designs lol< anyways how did u remove the clutch loop im thinking of doing this when i put on a new master and slave, is it just remove it and hook the lines or do u need a special adapter to connect the lines after?

thanks
Old Oct 10, 2012, 03:22 AM
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You can bend the line from the clutch master to the slave that's how I have mine no fittings needed just needs some modification be careful that you don't kink the line though or bend it to much cause it will break
Old Oct 10, 2012, 09:49 AM
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yeah, it's the same as a brake line...
Old Oct 11, 2012, 03:53 AM
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I just took the guts out of the restrictor valve and put it back into the line


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