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Take a journey into my Tranny - let's see what we find

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Old Jan 6, 2017, 09:41 PM
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Originally Posted by razorlab
Shoot with a circular polarizing filter and you can dial out the shine/glare.
I'm not one to bust out the DSLR to take shop pics lol
Old Jan 6, 2017, 09:45 PM
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Originally Posted by letsgetthisdone
I'm not one to bust out the DSLR to take shop pics lol

But I will, should have that soon for you.
Old Jan 7, 2017, 06:47 AM
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Originally Posted by letsgetthisdone
The pic isn't super clear, but the engagement teath on 2nd gear still look nice and pointy..
agreed. nothing wrong with those teeth. waste of money to replace. imho this guy shouldnt be building his own trans.
Old Jan 7, 2017, 08:55 AM
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Originally Posted by 94AWDcoupe
agreed. nothing wrong with those teeth. waste of money to replace. imho this guy shouldnt be building his own trans.
Duly noted, thanks for your opinion.
Old Jan 7, 2017, 09:46 AM
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so here are a couple of tips and i will leave you.

transmission parts wear into each other. it takes a lot of time for a new tranny to work in and become smooth. so when you replace parts well mated to each other you can end up with a fresh build that feels notchy and takes forever to break in. and second creates more heat cause parts are no longer worn into each other and starting over.

second you are confused about why your gears are so dirty? there is only one thing that makes gears dark. GEAR WEAR. so either the gear oil you are using is not protecting the gears well enough, or you are not changing the oil often enough. there is a tremendous amount of metal to metal contact in a normally functioning trans. ad HP beyond its design and guess what? clearly from your your comments you dont have a good handle on how a transmission woks. thus my comment. there are 50 places you can make an amateur mistake. it only takes one to make the venture not worth it.

but good luck just the same...
Old Jan 7, 2017, 10:28 AM
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Originally Posted by 94AWDcoupe
so here are a couple of tips and i will leave you.

transmission parts wear into each other. it takes a lot of time for a new tranny to work in and become smooth. so when you replace parts well mated to each other you can end up with a fresh build that feels notchy and takes forever to break in. and second creates more heat cause parts are no longer worn into each other and starting over.

second you are confused about why your gears are so dirty? there is only one thing that makes gears dark. GEAR WEAR. so either the gear oil you are using is not protecting the gears well enough, or you are not changing the oil often enough. there is a tremendous amount of metal to metal contact in a normally functioning trans. ad HP beyond its design and guess what? clearly from your your comments you dont have a good handle on how a transmission woks. thus my comment. there are 50 places you can make an amateur mistake. it only takes one to make the venture not worth it.

but good luck just the same...
I understand and appreciate your tips, I truly do.

I never claimed to be a transmission expert, just that I've built ~5 transmissions in my past with no problems and all of them required breaking down shafts checking clearances, checking orientation of hubs/sliders, etc.

I never once had any problem or discolored fluid until TRE rebuilt this tranny 2 years ago.

To date, I have changed the fluid in this TRE transmission 5-6 times in 15k miles, all with well known and suggested fluids.

I also daily drive with zero track use, so I am as gentle on the car as they come. I have no idea why the fluid residue is so dark, but I'm addressing it.

I also understand parts need time to bed-in and smooth out, no worries there, I am not expecting a silky smooth tranny from day one.

I can tell you that from day 1 I complained about 2nd and 3rd to Jon and 15k miles later and a second trip to TRE it has never been resolved, so I'm taking matters into my own hands.

I also suspect the CC stage 2 clutch may have somehow contributed to the problem, although it did disengage adequately, it never "felt" right to me...even after bleeding 10 times, changing the master and slave cylinders.

Again, I appreciate your tips, I hope you keep providing them because they not only help me, but help others reading this as well. I notice you have been a great contributer to this forum and many people value your opinion. I have also always contributed on every Mitsubishi forum I've ever been on, including this one, many times, I will continue to contribute the best way I can.

I will post my outcome whether I succeed or fail, I'm far to old to be embarrassed.

Thanks for the tips, and keep them coming!
Old Jan 7, 2017, 10:36 AM
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Originally Posted by letsgetthisdone
I'm not one to bust out the DSLR to take shop pics lol
you don't need to, they are available for phone lenses as well.
Old Jan 10, 2017, 03:35 PM
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Had a bit of fun
Completely dissasembled shafts

Input shaft cluster complete with new 3rd gear, 3rd syncro set and spring, as well as a new 4th syncro and spring.

Old Jan 10, 2017, 03:39 PM
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Did you figure out where all the aluminum in the oil is coming from? Did you take the center diff apart?
Old Jan 10, 2017, 03:59 PM
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Originally Posted by letsgetthisdone
Did you figure out where all the aluminum in the oil is coming from? Did you take the center diff apart?

I did not, I found some metallic paste residue on the hubs internal teeth and anything that was pressed on. I'm guessing a new shaft in combination with new pressed on cluster components create quite a bit of residue as they are pressed together and wear in.

I haven't opened the center diff, really wasn't planning on it since I really don't suspect anything wrong there. I will flush it out and check for smooth and quiet operation before I reinstall.

Do you suspect there may be an issue there?
Old Jan 10, 2017, 04:19 PM
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Was it metallic paste, or assembly lube? Jon uses a high moly content assembly lube that "looks" metallic.


The spider gears ride on thrust washers against the center diff housing; their may be wear in there. So I would take it apart. Make sure you note which gear goes where, and which thrust washer goes where. There is a spec for the backlash of those spider gears, and the thrust washers are available in various sizes to adjust it. So if things are mixed up when it goes back together, the backlash will be changed.

Last edited by letsgetthisdone; Jan 10, 2017 at 04:35 PM.
Old Jan 10, 2017, 04:24 PM
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Originally Posted by letsgetthisdone
Was it metallic paste, or assembly lube? Jon uses a high moly content assembly lube that "looks" metallic.


The spider gears a ride on thrust washer against the center diff housing, their may be wear in there. So I would take it apart. Make sure you note which gear goes where, and which thrust washer goes where. There is a spec for backlash of those spider gears, and the thrust washers are available I various sizes to adjust it. So if things are mixed up when it goes back together, the backlash will be changed.
It very well could of been some type of lube, I normally assemble with gear oil. Somewhere I have video of the aluminum color fluid coming out last year...I'll try to find it.

Good point, I'll pull apart the diff and inspect it for wear.

Stay tuned.

Last edited by tsitalon1; Jan 10, 2017 at 04:56 PM.
Old Jan 10, 2017, 07:26 PM
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Old Jan 13, 2017, 03:25 PM
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Both shafts comlpete and ready to go, center diff cleaned and checked, looks great for 128k miles!!





Last edited by tsitalon1; Jan 13, 2017 at 03:47 PM.
Old Jan 14, 2017, 06:40 PM
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What all did you end up replacing?


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