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Old Jun 2, 2012, 07:02 PM
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DIY window vents

don't know how much they would help on my track car but i guess it wouldn't hurt. cost about $15 in materials and about 8 hours of work, mostly sanding.

- 1/8" hardboard
- 2 1/8" hole saw
- final weight after paint, 11 oz


tracing window for template

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tracing template to hard board. i used 1/8 hardboard. was going to use plexiglass but Lowes wouldn't cut me a small piece because the cutter was broken. i didn't fell like waiting for a week. i think the hard board is easier to work with anyways. i might make a set out of plexiglass later.

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6 piece cut out

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stack them stagger, middle piece is longer on the sides.

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glued and clamped




i used Gorilla glue, didn't know it would foam up like this. it was a pain to clean off and sand. would probably use waster proof wood glue if i have to do it again.

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drill one side half way through, then flip over and drill the other side the whole way through. if you just drill one side the whole way through it will rip the edge on the other side. i found out after drilling the first hole. lol

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all sanded and test fit

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primered and ready for final paint. going to paint satin black for final coat.

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thanks for looking


UPDATE: 6/3/12

final coat painted, satin black

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Last edited by honda-guy; Jun 3, 2012 at 02:11 PM.
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mspbarry (Feb 20, 2017)
Old Jun 2, 2012, 07:20 PM
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Nicely done sir
Old Jun 2, 2012, 07:23 PM
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That looks awesome!
Old Jun 2, 2012, 07:24 PM
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Wow im impressed!!! Great job buddy!!!
It came out minty fresh
Old Jun 2, 2012, 07:27 PM
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Very nice indeed, may have to do this myself soon. One tip, to reduce or eliminate the material tearing out when you go through the bottom piece you can just put a piece of scrap mdf/wood/hardboard on the back side, clamp it well and that one will tear out and not your piece.
Old Jun 2, 2012, 09:51 PM
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Good job! Looks good, show us the finished photo
Old Jun 3, 2012, 12:21 AM
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Wow man, those really turned out great.

Props for creativity
Old Jun 3, 2012, 12:26 AM
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cool DIY thanks for sharing. . . .
Old Jun 3, 2012, 12:37 AM
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Wow that was some good work.
Old Jun 3, 2012, 06:15 AM
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updated with some pics of final paint
Old Jun 3, 2012, 06:34 AM
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Very cool!! I know it's minor but how heavy are these once they are finished?
Old Jun 3, 2012, 07:26 AM
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Can you post some sizing? How big are ur circles and sizing.

Looks awesome man and saves paying the extreme prices these are sold for.
Old Jun 3, 2012, 07:53 AM
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lol sick
Old Jun 3, 2012, 02:07 PM
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updated with some additional info.

- 1/8" hardboard
- 2 1/8" hole saw
- final weight after paint, 11 oz

Last edited by honda-guy; Jun 3, 2012 at 02:11 PM.
Old Jun 3, 2012, 03:28 PM
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Very impressive. Great job!


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