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04 Sportback auto trans rebuild

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Old Aug 17, 2014, 08:36 PM
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04 Sportback auto trans rebuild

Time for Level 10 Cluthes and Torque converter. Also Quiafe ATB. I will post pics soon.
Old Aug 17, 2014, 09:50 PM
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Quiafe ATB
Attached Thumbnails 04 Sportback auto trans rebuild-new-image-quiafe-2.jpg   04 Sportback auto trans rebuild-new-image-quiafe.jpg   04 Sportback auto trans rebuild-new-image-quiafe-3.jpg  
Old Aug 18, 2014, 04:39 PM
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To change the trans filter. You have to remove the bell housing. Does that mean the dealer does not change it when they flush trans? I paid to have it done twice. I will have to do it from now on.

My modified torque converter and clutches from Level 10 will be here in a week :-)
Old Sep 5, 2014, 12:07 PM
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Talking

Level 10 parts are here. Time to install.
Attached Thumbnails 04 Sportback auto trans rebuild-img_20140904_145632.jpg   04 Sportback auto trans rebuild-img_20140905_105320.jpg  
Old Sep 15, 2014, 12:31 PM
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Case cleaned and painted. Next fit up clutches.
Attached Thumbnails 04 Sportback auto trans rebuild-img_20140915_095800.jpg   04 Sportback auto trans rebuild-img_20140915_095750.jpg   04 Sportback auto trans rebuild-img_20140913_121054.jpg  
Old Sep 15, 2014, 12:39 PM
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Sub'd!

I'll have to watch this thread. I have an Auto RA and Im thinking its about time to rebuild the tranny in it.
Old Sep 15, 2014, 05:55 PM
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Underdrive seals installed
Attached Thumbnails 04 Sportback auto trans rebuild-img_20140915_150208.jpg   04 Sportback auto trans rebuild-img_20140915_141544.jpg   04 Sportback auto trans rebuild-img_20140915_143947.jpg   04 Sportback auto trans rebuild-img_20140915_144016.jpg  

Last edited by Don Andretti; Sep 15, 2014 at 06:02 PM.
Old Sep 15, 2014, 06:00 PM
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Overdrive and reverse seals
Special tool needed to compress springs.
Attached Thumbnails 04 Sportback auto trans rebuild-img_20140915_151402.jpg   04 Sportback auto trans rebuild-img_20140915_152427.jpg   04 Sportback auto trans rebuild-img_20140915_153232.jpg   04 Sportback auto trans rebuild-img_20140915_154420.jpg  

Last edited by Don Andretti; Sep 16, 2014 at 12:36 PM.
Old Sep 17, 2014, 12:52 PM
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Diff Taper bearings

Diff Bearings. While changing dif to Quiafe. I wanted change Taper Bearings also. There are many places on the web that say they National 30207 is the bearing.
Here are the pics to say no they are not. More research will be needed to find correct ones
The OEM Taper bearings are :
MN171653 dealer number

The cup outside diameter is correct.
1st pic: OEM diff taper bearing Koyo 30207-N
2nd pic: diameter of diff
3rd pic: cone bore of 30207 is 35mm
4th pic: width of OEM is 14.95mm
5fth: width of 30207 is 14.67mm
Attached Thumbnails 04 Sportback auto trans rebuild-img_20140904_131924.jpg   04 Sportback auto trans rebuild-img_20140915_162144.jpg   04 Sportback auto trans rebuild-img_20140915_162036.jpg   04 Sportback auto trans rebuild-img_20140915_160929.jpg   04 Sportback auto trans rebuild-img_20140915_160904.jpg  

Old Sep 17, 2014, 12:58 PM
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soaking clutches

leaving the clutches in ATF for a few hours before install.
Attached Thumbnails 04 Sportback auto trans rebuild-img_20140917_114515.jpg  

Last edited by Don Andretti; Sep 19, 2014 at 08:35 AM.
Old Sep 25, 2014, 05:30 PM
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clutches installed. lots of measuring completed. rear cover installed.
Next I will press tapered bearing on to Quiafe and install bell housing. Oh what does the inside off the oil pump look like?
Attached Thumbnails 04 Sportback auto trans rebuild-img_20140923_130420.jpg   04 Sportback auto trans rebuild-img_20140925_161647.jpg  
Old Sep 29, 2014, 05:16 PM
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Oil Pump looks good. Valve body cleaned and back together with new seals on solenoids.
Attached Thumbnails 04 Sportback auto trans rebuild-img_20140926_131238.jpg   04 Sportback auto trans rebuild-img_20140929_141249.jpg   04 Sportback auto trans rebuild-img_20140929_153258.jpg  
Old Sep 30, 2014, 07:24 PM
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First pic shows my second brake oil seal is torn. On the left is an upgraded one that came with my kit. The rubber is thicker around the edge.
The second pic shows the orientation of the acummulator springs. They have been blued from the factory to identify.
Attached Thumbnails 04 Sportback auto trans rebuild-img_20140930_141446.jpg   04 Sportback auto trans rebuild-img_20140930_144822.jpg  
Old Sep 30, 2014, 07:42 PM
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ugh I want a sportback so bad now, i fell in love with them. I also seen somewhere you can do an evo front end conversion? and they look ahhmazing
Old Oct 15, 2014, 05:14 PM
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Measured crushed solders for clutches and diff. Dealer was only place I coud find these. It toke over a week to come in.
Here is the thrust washer and spacer. Installed bell cover.
Attached Thumbnails 04 Sportback auto trans rebuild-img_20141001_154011.jpg   04 Sportback auto trans rebuild-img_20141015_091245.jpg   04 Sportback auto trans rebuild-img_20141015_135629.jpg  



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