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Metal-substrate cat vs. old ceramic cat

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Old Jan 12, 2006 | 06:38 PM
  #16  
IREVO's Avatar
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Never heard of Helix. Can you tell me about the company and it's products.

Thanks!
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Old Jan 12, 2006 | 08:42 PM
  #17  
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From: Davis, California
Originally Posted by Gruppe-S
Hiya,

I don't believe CARB hands out exemption orders for cats as one is only allowed to replace the cat in california after I believe 6 years or if the cat has somehow been damaged. The Helix unit definitely passes the sniffer test however, but of course if you get refereed it's technically not legal to have (as would anything else but stock).

Thanks,

Gary
Gruppe-S
CARB does hand out exemption orders for catalysts. This is from their website:

Catalytic Converters
A legal aftermarket catalyst is one that is listed in an ARB approved manufacturers catalogue for the year, make, model, and engine size of vehicle on which it is being installed. Manufacturers of aftermarket catalytic converters must obtain an Executive Order for their products from the Air Resources Board in order to be listed in an approved catalogue.
http://www.arb.ca.gov/msprog/aftermkt/replace.htm

It is not legal to replace your Evo's factory catalyst with an aftermarket unit in ANY state (except California, if the cat has a CARB EO) until the car has 80K miles or is 8 years old.
Federal Clean Air Act

However, if you live in California, a CARB approved catalyst might qualify as a "factory or equivalent" catalyst in this state, which would make it legal for you to replace it prior to reaching 8-years/80,000-miles. The Federal Clean Air Act's ban on "aftermarket" catalysts only applies to catalysts which are not certified as "factory or equivalent". Unfortunately MOST catalysts, except the stock one of course, are NOT certified as factory or equivalent, even if they are a legal replacement after the 80K/8year mark. In order for any cat to be certified, it must be tested on that make/model of car and approved. Then it will get a CARB EO, just as any other modified part, and will be legal on ALL cars of that make/model.

It is also not true to say that ALL modified parts are illegal. There are legal modifications, such as intercoolers on a factory turbocharged car as well as water (no alky) injection. CARB's website has some insight as to things which are, and which are not, legal, as well as the forms to apply for exemption here: http://www.arb.ca.gov/msprog/aftermkt/topforms.htm

-Adrian

Last edited by SaabTuner; Jan 12, 2006 at 08:48 PM.
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Old Jan 13, 2006 | 03:51 AM
  #18  
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Originally Posted by SaabTuner
It is not legal to replace your Evo's factory catalyst with an aftermarket unit in ANY state (except California, if the cat has a CARB EO) until the car has 80K miles or is 8 years old.
Federal Clean Air Act
"Yes, officer, but my factory cat and exhaust were completely destroyed when I ran over this debris on the expressway, so I had no choice but to put on this aftermarket cat and this aftermarket exhaust."
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Old Jan 13, 2006 | 04:39 AM
  #19  
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Originally Posted by taenaive
ceramic substrates are pretty strong too. I tried to destroy my HFC( one in the middle). so I could make a hollow test pipe.
I coudln't gutt it out. I used chisels direct on the ceramic. it was solid as rock. I only manged to remove about 10% of it. so my UR HFC has 10% less efficent but 10% more flow
While it _is_ possible to remove it that way (after about 5 hours), you could also cut along one side, open it up like a clam and take the whole lump out. A lot of work and you need a bit of skills not to absolutely destroy the thing. Unless you have a complicated looking cat pipe like the Sti, get a piece of pipe, make a couple of flanges and weld them on. 5 million times easier but doesn't look stock.

Sorry to go ot... nice metal substrate cat and very nice price!!!
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Old Jan 13, 2006 | 08:08 AM
  #20  
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Originally Posted by marksae
I switched from another brand 3" ceramic cat to the Helix cat and I can tell you there was a noticeable seat of the pants difference. So going from a stock cat to Helix cat should be an even bigger difference.
I have to ask but considering these things are worth 10hp over factory converters I doubt the difference can be more than that from ceramic high flows to metal high flows...but if you can feel less then 10hp you are the human dyno..thats for sure.
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Old Jan 13, 2006 | 09:03 AM
  #21  
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Okay, here's some quantifiable data for you guys. It's not a true before/after, so take it for what it's worth. All dyno runs were done at Gruppe-S on 91 octane.

Dyno Day 1
Mods: WORKS P2, WORKS air filter, Helix IC pipes, HKS downpipe, WORKS HFC, HKS cat-back, DIY ground kit, JDM MR DV
1) 234.3whp @ 7250rpm, 241.4wtq @ 4000rpm
2) 234.7whp @ 5250rpm, 240.2wtq @ 4000rpm
3) 240.6whp @ 6000rpm, 235.1wtq @ 5000rpm
4) 237.9whp @ 6250rpm, 232.3wtq @ 4000rpm

Dyno Day 2
Mods added: 10.5 hotside, Helix HFC
1) 253.7whp @ 6750rpm, 241.6wtq @ 4000rpm
2) 254.8whp @ 6500rpm, 244.9wtq @ 4000rpm
3) 251.4whp @ 6500rpm, 241.1wtq @ 4000rpm

Dyno Day 3
Mods added: +1 degrees of timing at 7 and 7.5k
1) 265.4whp @ 6250rpm, 258.0wtq @ 4000rpm
2) 263.3whp @ 6250rpm, 253.8wtq @ 5000rpm
3) 260.2whp @ 6250rpm, 255.0wtq @ 4000rpm

I am pretty sure my boost went up slightly between dyno day 2 and 3 due to cooler weather. Dyno day 3 also took place 2 tanks of gas after I had a track day, where I mixed in a few gallons of 100 octane. So perhaps the ECU was on a more aggressive timing map.
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Old Jun 20, 2006 | 06:10 AM
  #22  
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does anyone know if this Helix HFC will bolt on to the AMS catback exhaust? Im only talking about the catback not the down pipe section. My Perrin testpipe seems to mat up to the AMS exhaust fine so I would like to think that the Helix would fit fine but not sure. Would appreciate any info. thanks
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Old Jun 20, 2006 | 08:08 AM
  #23  
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The Helix HFC is made to be a direct replacement for the stock cat. So if a stock cat can bolt to your current exhaust, the Helix should be able to as well.
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Old Jun 20, 2006 | 08:45 AM
  #24  
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AMS uses 3 bolt flanges, so you would have to modify your exhaust or Helix cat to make it work. Any good exhaust shop (that welds stainless steel) can do this for you.
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Old Jun 20, 2006 | 09:31 AM
  #25  
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Does the Helix hi-flow have an O2 bung at the mouth?
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Old Jun 20, 2006 | 09:57 AM
  #26  
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Originally Posted by EVO8LTW
"Yes, officer, but my factory cat and exhaust were completely destroyed when I ran over this debris on the expressway, so I had no choice but to put on this aftermarket cat and this aftermarket exhaust."

I live in NY so it really depends on what state, but my car was rear-ended twice over a period of two years, the second time it damaged my cat, and I replaced it with an aftermarket one (through my repair shop that did the body work) and they supplied me with some sort of paperwork that the catalytic converter was replaced due to accident damage and is an OE equivalent part (Its a Catco cat, and not really a true OE equivalent replacement, but nobody noticed) so there is a procedure to replace a missing or damaged catalytic converter where you would get paperwork that would satisfy a judge if you ever had a problem.
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Old Jun 20, 2006 | 12:43 PM
  #27  
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Here in CA, I had to replace the cat on our VW after about 100,000 (the car is 7 years old) miles and I was told by the dealer that cars built after 1994 had to replace their cat with another OEM cat. I then looked up aftermarket cats (not hi-flow mind you) on various parts websites and saw similar statements to what my local VW dealer said. Unfortunately the VW dealer sourced part was ridiculously expensive (no suprise there! ). I don't know how this gels with what was posted earlier by Saabtuner. I hope I didn't get screwed, but them's the breaks....

As for ceramic vs. metallic, I'd personally go with ceramic here in CA. A little less power is worth a little less potential hassle. Just my opinion.
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