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Help Can not get the output shafts out of the tcase!

Old Nov 4, 2008, 11:27 AM
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Help Can not get the output shafts out of the tcase!

Well Im installing a new clutch and flywheel and im stuck. I have everything ready to pull the tcase and trans out but I can not remove the pass and driver side output shaft.. If used a chain prybars a rigged up slide hammer.. nothing wont budge even a little.

car has 72k on it. no whines from tcase ever besides a 1st gear wine which the car always had.

Anyideas?
Old Nov 4, 2008, 11:30 AM
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u need a real slide hammer and not a rigged!!!
Old Nov 4, 2008, 11:33 AM
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you only need to remove the drivers side one. Make sure you have enough clearance and the slide hammer is not on an angle, needs to be centered.
Old Nov 4, 2008, 11:37 AM
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Im searching for a real slide hammer my buddy has one he just has to find it.. Should I get my tcase rebuilt while i have it out its got 72k on it?
Old Nov 4, 2008, 11:59 AM
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You might as well get it rebuilt while it is out.
Old Nov 4, 2008, 12:28 PM
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autozone has them for rent, I used those for mine!
Old Nov 4, 2008, 02:17 PM
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Or you can do the backyard mech way. Get a length of chain, thread the bolt into the shaft, wrap the other end of the chain around a 20lb dumbbell (secure it with a bolt or something thru the links) and yank.

This is how I got mine out. No slide hammer.
Old Nov 4, 2008, 03:47 PM
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Use A Pry Bar
Old Nov 4, 2008, 05:14 PM
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Originally Posted by justa4banger
Use A Pry Bar
I think he's already past that step
Old Nov 4, 2008, 09:57 PM
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i even made a gear puller type setup and didnt work! lol in the end i got the slide hammer and 2 pops there out!!
Old Nov 4, 2008, 10:05 PM
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next step....just give me your car ill keep it
Old Nov 4, 2008, 10:06 PM
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I tried threading a bolt in and prying on it but nothing. Then I brought my slide hammer home from work and few medium taps and it came right out. The right tools make sooo much difference.
Old Nov 5, 2008, 09:28 AM
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I made a threaded puller which basically just pulls it out while turning. Became very handy for following changes. Be carefull though, if you feel resistance and keep forcing you can ruin something, just tap lightly.
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