Notices
Evo Engine / Turbo / Drivetrain Everything from engine management to the best clutch and flywheel.

Fuel System for e75... run out of fuel @ 32 psi..

Old Sep 28, 2009, 08:51 AM
  #1  
Evolved Member
Thread Starter
iTrader: (7)
 
Whoop_ass's Avatar
 
Join Date: Dec 2006
Location: on earth
Posts: 943
Likes: 0
Received 0 Likes on 0 Posts
Fuel System for e75... run out of fuel @ 32 psi..

Well I thought i was done with the fuel system and would be able to crank up the boost but no such luck..!!

we hit a brick wall and even at 32 psi our AFR's are running into the high 13.

Basically my fuel system is as follows..

AMS Fuel Rail
single modded Whine Bro feeding inline Bosch 044..
using stock fuel lines upto bosch pump from there they all -6 to inlet of the rail and -6 to reg and back to stock on return.
feed and return lines are stock
FIC BLUEMAX 1650.

this is good enough to get us to 650hp but we have run out of fuel..

So what is the next upgrade..
What would be better...
twin 044 with surge tank fed with the intank walbro and the new ID 2000cc injectors .
Or go with a one big pump .. Weldon or Fuel lab 1400hp pump.


care to chime in Tony1..

thanks!!!
Old Sep 28, 2009, 12:32 PM
  #2  
Account Disabled
iTrader: (2)
 
epson1's Avatar
 
Join Date: Aug 2006
Location: South Dakota
Posts: 208
Likes: 0
Received 0 Likes on 0 Posts
I can't believe that's right. I ran 26psi on a 6262 with a single pump, stock lines all the way up to the rail, -6an to my FPR then -6an mating to my oem return line. I hooked up my other pump and haven't ran out of fuel yet at 35psi. What turbo are you running? the wierd part is the 044's are 300lph so you should be capable of flowing alot more than me. I think you might be maxing out the stock fuel lines. might want to try a 8 -an feed from your second pump all the way up to the rail
Old Sep 28, 2009, 01:04 PM
  #3  
Evolved Member
iTrader: (39)
 
GotWheelHop's Avatar
 
Join Date: Aug 2007
Location: Las Vegas
Posts: 807
Likes: 0
Received 1 Like on 1 Post
I am planning a similar setup. Dual 040's feeding a surge tank, feeding into a Weldon pump. Going to go to 60PSI base pressure to give my 1650's a little more flow up top.
Old Sep 28, 2009, 01:10 PM
  #4  
Evolved Member
 
crcain's Avatar
 
Join Date: Oct 2002
Posts: 2,788
Likes: 0
Received 1 Like on 1 Post
My tuner Mark recommended the 044 inline with Walbro to me and said this setup with RC1000cc was just good enough for a 35R on race fuel at a bit over 700 hp measured on engine dyno.

So if you are making 650 atw on a Dynojet, that is probably right around 700 hp at the flywheel so it sounds about right. Although you are on bigger injectors but then I don't think that matters really if your out of fuel.
Old Sep 28, 2009, 01:13 PM
  #5  
Evolved Member
iTrader: (39)
 
GotWheelHop's Avatar
 
Join Date: Aug 2007
Location: Las Vegas
Posts: 807
Likes: 0
Received 1 Like on 1 Post
Originally Posted by epson1
I can't believe that's right. I ran 26psi on a 6262 with a single pump, stock lines all the way up to the rail, -6an to my FPR then -6an mating to my oem return line. I hooked up my other pump and haven't ran out of fuel yet at 35psi. What turbo are you running? the wierd part is the 044's are 300lph so you should be capable of flowing alot more than me. I think you might be maxing out the stock fuel lines. might want to try a 8 -an feed from your second pump all the way up to the rail

I am pretty sure he is on a 4088r like I am. I was completely out of pump with a single Walbro 255 at 22psi. Didn't have enough volume at high pressure. Were you on e85 with your 6262 at 26psi?
Old Sep 28, 2009, 01:14 PM
  #6  
Account Disabled
iTrader: (8)
 
GST Motorsports's Avatar
 
Join Date: Sep 2007
Location: Hayward
Posts: 3,366
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by crcain
My tuner Mark recommended the 044 inline with Walbro to me and said this setup with RC1000cc was just good enough for a 35R on race fuel at a bit over 700 hp measured on engine dyno.

So if you are making 650 atw on a Dynojet, that is probably right around 700 hp at the flywheel so it sounds about right. Although you are on bigger injectors but then I don't think that matters really if your out of fuel.
Keep in mind the OP is running Ethanol.

OP, what does your IPW/IDC curve look like? Does it max out all of a sudden or just gradual?

- Bryan

Last edited by GST Motorsports; Sep 28, 2009 at 01:17 PM.
Old Sep 28, 2009, 01:36 PM
  #7  
Evolved Member
 
crcain's Avatar
 
Join Date: Oct 2002
Posts: 2,788
Likes: 0
Received 1 Like on 1 Post
Originally Posted by GST Motorsports
Keep in mind the OP is running Ethanol.

- Bryan
Yeah that point wasn't lost on me, but I didn't put two and two together to realize that in fact, it is surprising that he made 650 atw with ethanol with walbro -> 044 setup.

If we believe the experiences of my tuner, that a walbro -> 044 with 1000cc injectors is maxed out around 700 engine hp. Then I guess what was happening is the fuel system had more to give but was just out of injector based on the experiences of Whoop *** making around 700 hp on E75 with 1650cc.
Old Sep 28, 2009, 01:46 PM
  #8  
Evolved Member
iTrader: (39)
 
GotWheelHop's Avatar
 
Join Date: Aug 2007
Location: Las Vegas
Posts: 807
Likes: 0
Received 1 Like on 1 Post
I am skeptical that he is out of injector. Those 1650's flow close to 2000cc's at 75psi if I am remembering my flow sheet right. He just doesn't have enough volume of fuel. Ergo; out of pump.
Old Sep 28, 2009, 01:48 PM
  #9  
Account Disabled
iTrader: (8)
 
GST Motorsports's Avatar
 
Join Date: Sep 2007
Location: Hayward
Posts: 3,366
Likes: 0
Received 0 Likes on 0 Posts
Yea I highly doubt it's injector. It's most likely the wally feeding the inline 044. I've seen a local go from that same setup to twin in-tank wallys and fuel issues where resolved.
Old Sep 28, 2009, 04:46 PM
  #10  
Evolving Member
iTrader: (1)
 
Tony1's Avatar
 
Join Date: Jan 2006
Location: Dallas
Posts: 127
Likes: 0
Received 0 Likes on 0 Posts
Definitely out of pump.

A single big pump is nice, if you have a good way to feed it. If you're going to do a walbro feeding a surge tank to feed the big pump, that will work great and that's what i'd do. I wouldn't consider a sump as they suck for anything except straight line acceleration.

As far as single big pump vs. dual 044's, should be good either way, as long as the big pump is a good one. The only pump i'd use in that situation is a Weldon. Dual 044's are going to be quieter, cheaper and probably more reliable than the Weldon. I run dual 044's on my race car.

I'd stay away from the Fuelab pumps, i've seen too many failures from them and they haven't been out for long..

The dual walbro setup is definitely worth considering as well.
Old Sep 28, 2009, 06:12 PM
  #11  
Evolved Member
iTrader: (30)
 
JohnBradley's Avatar
 
Join Date: Jan 2004
Location: Northwest
Posts: 11,396
Received 64 Likes on 48 Posts
Dual inlines can make 645whp at 71% IDC if ran parallel. We'll be doing twin 044 in parallel for Luke since he already has one (he's out at 690 at 32-33psi on E70/FS635). He is currently using an inline 044 and an intank 255 in series (not parallel). I am going to use one of these on my hog:

http://magnafuelfuelsystems.carshopi.../94416/MP-4301

That and some sized Huge injectors should supply all the E98 I need on a 3586.
Old Sep 28, 2009, 06:29 PM
  #12  
Newbie
 
TO BE CONTINUED's Avatar
 
Join Date: Apr 2009
Location: THE BAY AREA, CALI
Posts: 71
Likes: 0
Received 0 Likes on 0 Posts
We tested the same exact setup on E85 running a PT61mm on Deatschwerks 1600's and had the exact same problem car would just lean out like crazy car was running like crap ended up switching to the Buschur Double Pumper and problem solved.
Old Sep 28, 2009, 07:43 PM
  #13  
Evolved Member
iTrader: (1)
 
sparky's Avatar
 
Join Date: Mar 2005
Location: Mesoamerica/ SF Bay Area
Posts: 7,905
Likes: 0
Received 5 Likes on 5 Posts
Originally Posted by TO BE CONTINUED
We tested the same exact setup on E85 running a PT61mm on Deatschwerks 1600's and had the exact same problem... ended up switching to the Buschur Double Pumper and problem solved.
Yeah, the BR double pumper!
Old Sep 28, 2009, 09:45 PM
  #14  
Newbie
 
1slowlaser's Avatar
 
Join Date: Oct 2007
Location: Florida
Posts: 61
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Whoop_ass
Well I thought i was done with the fuel system and would be able to crank up the boost but no such luck..!!

we hit a brick wall and even at 32 psi our AFR's are running into the high 13.

Basically my fuel system is as follows..

AMS Fuel Rail
single modded Whine Bro feeding inline Bosch 044..
using stock fuel lines upto bosch pump from there they all -6 to inlet of the rail and -6 to reg and back to stock on return.
feed and return lines are stock
FIC BLUEMAX 1650.

this is good enough to get us to 650hp but we have run out of fuel..

So what is the next upgrade..
What would be better...
twin 044 with surge tank fed with the intank walbro and the new ID 2000cc injectors .
Or go with a one big pump .. Weldon or Fuel lab 1400hp pump.


care to chime in Tony1..

thanks!!!
For what its worth, I made 650whp on E85 with a base fuel pressure set too 38psi on FIC Bluemax 1450s with the same exact fuel pump setup you run at 12.2V under boost @ exacly the same boost pressure, all on stock dsm feed and return lines. I was completly out of injector at 32psi I seen 106% IDC's. These injectors are rated at 43.5psi, obviously running them at a lower pressure means they flow less. Fuel pump volume is relitative to voltage, the higher the voltage the more fuel flow you will have.

You have alot of options in your scenario. One of the main things not mentioned in this thread was, BASE FUEL PRESSURE? Whats the current base fuel pressure set too? Whats the current IDC's at(highest point)? Have you ever had a chance to log battery voltage under boost? If so whats the reading? Whens the last time you did a boost leak test? With your fuel pump setup combined with a kenne bell boost-a-pump on the bosch 044 you will be able to flow over 700whp of fuel on ethanol, 800+ on gasoline. Remember I said above how fuel pump volume is relitative to voltage, the KB BAP, will allow you to adjust voltage to the pump all the way upto 20.5V, and the relation to volume/voltage is nearly 50%!! This means a standard walbro 255 is rated to flow 255lph @ 12.5V, if you can make the voltage higher to the walbro say 18V, that walbro 255 will almost double its output. Something alot of us DSM guys are going too now-a-days, works great, and dosent have any ill-adverse effects on the pumps. My numbers were done w/o the KB-BAP it will be my next investment to try for 750whp on E85, I guarantee these 1450s @ 50psi base pressure, walbro 255 feeding the bosch 044 operating at 17V will support 750+whp on ethanol...even more at a higher base fuel pressure and higher pump voltages.

Last edited by 1slowlaser; Sep 28, 2009 at 09:54 PM.
Old Sep 29, 2009, 03:55 AM
  #15  
Evolved Member
Thread Starter
iTrader: (7)
 
Whoop_ass's Avatar
 
Join Date: Dec 2006
Location: on earth
Posts: 943
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by epson1
I can't believe that's right. I ran 26psi on a 6262 with a single pump, stock lines all the way up to the rail, -6an to my FPR then -6an mating to my oem return line. I hooked up my other pump and haven't ran out of fuel yet at 35psi. What turbo are you running? the wierd part is the 044's are 300lph so you should be capable of flowing alot more than me. I think you might be maxing out the stock fuel lines. might want to try a 8 -an feed from your second pump all the way up to the rail
yip hard to believe! car did 660whp on dynapak dyno..


Originally Posted by GotWheelHop
I am planning a similar setup. Dual 040's feeding a surge tank, feeding into a Weldon pump. Going to go to 60PSI base pressure to give my 1650's a little more flow up top.
Why use a Weldon as well, if you have a dual 044's this should be more than enough.

Originally Posted by GotWheelHop
I am pretty sure he is on a 4088r like I am. I was completely out of pump with a single Walbro 255 at 22psi. Didn't have enough volume at high pressure. Were you on e85 with your 6262 at 26psi?
correct 4088r with 1.06

Originally Posted by GST Motorsports
Keep in mind the OP is running Ethanol.

OP, what does your IPW/IDC curve look like? Does it max out all of a sudden or just gradual?

- Bryan
Bryan i didnt check IDC as i was not at the dyno the day they tuned it, but it a gradual drop.
at 5000rpm we at 11 AFR and then as revs rise it drops gradually to the point were at 7500 we nearly into the 15's @ 32 psi.

Originally Posted by GotWheelHop
I am skeptical that he is out of injector. Those 1650's flow close to 2000cc's at 75psi if I am remembering my flow sheet right. He just doesn't have enough volume of fuel. Ergo; out of pump.
I also dont think it injectors, personally think that the whinebro can't deliver to the Bosch...

Originally Posted by GST Motorsports
Yea I highly doubt it's injector. It's most likely the wally feeding the inline 044. I've seen a local go from that same setup to twin in-tank wallys and fuel issues where resolved.
I have buschur double pump as well (not fitted) and to be honest i cant see that working either, maybe on pump fuel you will hit 700hp on dual whinebros... but no chance in hell on e85.

Originally Posted by Tony1
Definitely out of pump.

A single big pump is nice, if you have a good way to feed it. If you're going to do a walbro feeding a surge tank to feed the big pump, that will work great and that's what i'd do. I wouldn't consider a sump as they suck for anything except straight line acceleration.

As far as single big pump vs. dual 044's, should be good either way, as long as the big pump is a good one. The only pump i'd use in that situation is a Weldon. Dual 044's are going to be quieter, cheaper and probably more reliable than the Weldon. I run dual 044's on my race car.

I'd stay away from the Fuelab pumps, i've seen too many failures from them and they haven't been out for long..

The dual walbro setup is definitely worth considering as well.
makes sense on the sump as the car is not a drag car, I prob think i am gonna go the route of the twin 044's tony with a set of your 2000cc injectors.
that way even at a later stage the fuel system will support the horspower needs if we ever upgrade we have enough Fuel


Originally Posted by TO BE CONTINUED
We tested the same exact setup on E85 running a PT61mm on Deatschwerks 1600's and had the exact same problem car would just lean out like crazy car was running like crap ended up switching to the Buschur Double Pumper and problem solved.
I some how dont think a Buschur or Fullblown double will enough..


Originally Posted by 1slowlaser
For what its worth, I made 650whp on E85 with a base fuel pressure set too 38psi on FIC Bluemax 1450s with the same exact fuel pump setup you run at 12.2V under boost @ exacly the same boost pressure, all on stock dsm feed and return lines. I was completly out of injector at 32psi I seen 106% IDC's. These injectors are rated at 43.5psi, obviously running them at a lower pressure means they flow less. Fuel pump volume is relitative to voltage, the higher the voltage the more fuel flow you will have.

You have alot of options in your scenario. One of the main things not mentioned in this thread was, BASE FUEL PRESSURE? Whats the current base fuel pressure set too? Whats the current IDC's at(highest point)? Have you ever had a chance to log battery voltage under boost? If so whats the reading? Whens the last time you did a boost leak test? With your fuel pump setup combined with a kenne bell boost-a-pump on the bosch 044 you will be able to flow over 700whp of fuel on ethanol, 800+ on gasoline. Remember I said above how fuel pump volume is relitative to voltage, the KB BAP, will allow you to adjust voltage to the pump all the way upto 20.5V, and the relation to volume/voltage is nearly 50%!! This means a standard walbro 255 is rated to flow 255lph @ 12.5V, if you can make the voltage higher to the walbro say 18V, that walbro 255 will almost double its output. Something alot of us DSM guys are going too now-a-days, works great, and dosent have any ill-adverse effects on the pumps. My numbers were done w/o the KB-BAP it will be my next investment to try for 750whp on E85, I guarantee these 1450s @ 50psi base pressure, walbro 255 feeding the bosch 044 operating at 17V will support 750+whp on ethanol...even more at a higher base fuel pressure and higher pump voltages.
Base pressure 3.5 bar.
Like i said i am prob gonna drop in another bosch as i have one already, then we should be good to go!

thanks for all the info and advice guyus

Last edited by Whoop_ass; Sep 29, 2009 at 03:57 AM.

Thread Tools
Search this Thread
Quick Reply: Fuel System for e75... run out of fuel @ 32 psi..



All times are GMT -7. The time now is 06:41 AM.