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-   -   lemmy's 4g63 build so far.. (https://www.evolutionm.net/forums/evo-engine-turbo-drivetrain/389696-lemmys-4g63-build-so-far.html)

lemmysports2 Dec 26, 2008 11:53 AM

lemmy's 4g63 build so far..
 
so my timing belt tensioner **** the bed causing my tb to skip a bunch of teeth.
i was driving to work, on the highway around 3500 rpm- all of a sudden i hear multiple loud taps followed by what i can only describe as a handful of ball bearings passing through my engine. i immediately shut it down, towed it home etc..

here is the damage. valves hit pistons, valves shot, pistons shot, calender walls scored to the point that only an overbore can fix, and the head is ruined beyond repair.

motor coming out. i know, the cars filthy. sorry
https://i175.photobucket.com/albums/...e/DSCN0399.jpg

https://i175.photobucket.com/albums/...e/DSCN0411.jpg

https://i175.photobucket.com/albums/...e/DSCN0415.jpg

https://i175.photobucket.com/albums/...e/DSCN0418.jpg

to all of you fortunate enough to work out of a garage im envious, my car wont fit in my garage. i normally keep the evo in my neighbors garage, but i didnt want to trouble him with me doing the swap there. so out in the driveway it is.

https://i175.photobucket.com/albums/...e/DSCN0403.jpg

http://i175.photobucket.com/albums/w...d/DSCN0426.jpg

https://i175.photobucket.com/albums/...e/DSCN0429.jpg
wiseco 9.0:1 85.5mm pistons
Manley Performance H-Beam Rods
cosworth bearings
arp head studs/ main studs
https://i175.photobucket.com/albums/...e/DSCN0428.jpg
new oem oil pump
JAM balance shaft elim kit
JAM non ticking lifters
evo 6.5 rs TME turbo
gates tb
oem gasket kit
cosworth 86mm hg
https://i175.photobucket.com/albums/...e/DSCN0632.jpg

http://i175.photobucket.com/albums/w...d/DSCN0633.jpg

slowboy racing stage 1 head:
100% Hot Tanked
Fully Pressure Checked
SBR Competition 5 Angle Valve Job
New Valve Stem Seals
Stainless Steel Swirl Polished, and Undercut Valves
New Valve Guides
GSC dual valve springs and chromoly retainers
Fully Decked Head Surface
New OEM Exhaust Manifold Studs
http://i175.photobucket.com/albums/w...d/DSCN0638.jpg
https://i175.photobucket.com/albums/...e/DSCN0636.jpg
https://i175.photobucket.com/albums/...e/DSCN0637.jpg

my blocks back from the machine shop i just havnt taken pics yet. ill post some more pictures and progress soon, and hopefully start putting things back together soon.
i still have some more parts to order;
gsc s1 cams
clutch/flywheel
waterpump
motor mounts
and a few other odds and ends

block back from Reid's Automotive. http://www.reidsautomotive.com/
wiseco 9.0:1 85.5mm pistons
Manley Performance H-Beam Rods
cosworth bearings
arp head studs/ main studs
http://i175.photobucket.com/albums/w...d/DSCN0630.jpg
http://i175.photobucket.com/albums/w...d/DSCN0660.jpg
http://i175.photobucket.com/albums/w...d/DSCN0661.jpg
http://i175.photobucket.com/albums/w...d/DSCN0662.jpg
http://i175.photobucket.com/albums/w...d/DSCN0664.jpg
oil pump and balance shaft elimination installed
http://i175.photobucket.com/albums/w...d/DSCN0666.jpg
http://i175.photobucket.com/albums/w...d/DSCN0667.jpg

http://i175.photobucket.com/albums/w...d/ehhhh085.jpg
cosworth crank scraper
http://i175.photobucket.com/albums/w...d/ehhhh089.jpg

for some reason i left my camera in the house during the head and timing belt install..
gates timing belt, new tensioner and pullies from slowboy.
http://i175.photobucket.com/albums/w...d/ehhhh068.jpg
http://i175.photobucket.com/albums/w...d/ehhhh064.jpg

GSC S1 cams installed, new oem rocker arms and JAM lifters installed.
http://i175.photobucket.com/albums/w...d/ehhhh065.jpg
http://i175.photobucket.com/albums/w...d/ehhhh062.jpg
intake manifold on, works high pressure throttle body shaft seals in and all other miscellaneous stuff back togther.
http://i175.photobucket.com/albums/w...d/DSCN0831.jpg
http://i175.photobucket.com/albums/w...d/DSCN0832.jpg
http://i175.photobucket.com/albums/w...d/DSCN0833.jpg
http://i175.photobucket.com/albums/w...d/DSCN0833.jpg
my messy ass garage...
http://i175.photobucket.com/albums/w...d/ehhhh072.jpg
http://i175.photobucket.com/albums/w...d/ehhhh076.jpg

the motor should be going in this week. as soon as i shake this stupid cold... i hate the fall in new england! ill keep the pictures updated.

UPDATE 4.6.2010

dirty engine bay getting ready for the motor
http://i175.photobucket.com/albums/w...d/DSCN0860.jpg

http://i175.photobucket.com/albums/w...d/DSCN0861.jpg

ive found it soo much easier to install the engine and tranny together rather then try and fight with the tranny under the car
http://i175.photobucket.com/albums/w...d/DSCN0862.jpg

http://i175.photobucket.com/albums/w...d/DSCN0863.jpg

http://i175.photobucket.com/albums/w...d/DSCN0864.jpg

http://i175.photobucket.com/albums/w...d/DSCN0866.jpg

fluidampr thanks to mike @ awdmotorsports
http://i175.photobucket.com/albums/w...d/DSCN1206.jpg

http://i175.photobucket.com/albums/w...d/DSCN1219.jpg

ets licp, perrin down pipe, invidia test pipe
http://i175.photobucket.com/albums/w...d/DSCN1183.jpg

evo 6.5 TME, ralliart hard intake pipe, evo 9 bov
http://i175.photobucket.com/albums/w...lthread009.jpg

titek version2 02 housing
http://i175.photobucket.com/albums/w...lthread010.jpg

http://i175.photobucket.com/albums/w...d/DSCN1231.jpg

http://i175.photobucket.com/albums/w...d/DSCN1232.jpg

http://i175.photobucket.com/albums/w...d/DSCN1233.jpg

the car started right up, idles smooth and sound mean with the gsc cams and the jic exhaust.
awaiting re-registration, boost controller, and heading out for a tune in the next week or so.
steve

JakeTheVIII Dec 26, 2008 12:11 PM

Nice man. That sucks what happened, but this build will be worth it. When the expenses of rebuilding get to you, remember how much you're saving doing the swap yourself. Nice work so far.

lemmysports2 Dec 26, 2008 12:39 PM

thanks man. dude its been so long, i just cant wait to drive it and hear it again.

nitroboy158 Dec 26, 2008 01:20 PM


Originally Posted by lemmysports2 (Post 6506822)
thanks man. dude its been so long, i just cant wait to drive it and hear it again.

Yeah I know the feeling. My motors been on a stand for 2 month. Good luck with the build and look forward to seeing it come together.{thumbup}

lemmysports2 Sep 20, 2009 11:03 AM

bump. pics updated. sooo close

CBRicahrd Sep 20, 2009 11:10 AM

Very interesting set up. I like it a lot. Most people on this forum go for huge numbers when they do a build. This looks like a good modest street set up with great spool up. congrats on the set up man, good luck!

lemmysports2 Sep 20, 2009 11:20 AM

thanks man, i was looking for something that revs nice and is reliable.. and to be honest, a mid 300hp car is fast enough for me who dosnt have that much seat time on the track yet.
id much rather focus my money and time on suspension, brakes and most of all my driving! lol. which at this point could definitely use some work.

Evo8Emperor Sep 20, 2009 11:33 AM

Yo whats goin on. Nice build right here in RI too. Im curious where in RI are you located ? Im wondering if Ive seen you around.

lemmysports2 Sep 20, 2009 12:21 PM


Originally Posted by Evo8Emperor (Post 7524806)
Yo whats goin on. Nice build right here in RI too. Im curious where in RI are you located ? Im wondering if Ive seen you around.

thanks emperor. i live in wakefield, the cars been off the road for a year now.. do you autox or hit any track days?
im not the type to go to meets or hit car shows, you probally know my boy rain with the s2k
http://i175.photobucket.com/albums/w...d/IMG_2464.jpg

Evo8Emperor Sep 20, 2009 12:26 PM

I dont autox but I do hit up the 1/4 mile usually. I usually head up to epping on test and tune days. Ive been to Ohio, New Jersey, and well be going to Maryland for Imports vs. Domestics.

I live in woonsocket with my fiancee atm. Plan to be moving at the end of the year. Hopefully getting a house.

My fiancee' takes my car and is always racing people. Thats why I was curious. She has raced another black evo obviously not you though.

lemmysports2 Sep 20, 2009 12:29 PM

i think ive seen you on 146 before, i was in my subi, but i remember a tb wingless evo with ri plates. nice to know someone around here with an evo, i dont see many. well have to get up when im back on the road.

Evo8Emperor Sep 20, 2009 02:11 PM

It is a wingless black evo with stock black wheels. But I have a CT license plate. Along with a black frount mount. My car is down right now with a bent harmonic dampner. Or un balanced. All I know is its wobbling really bad making the crank sensor all f*ed up.

Got a bnib fluid ampr from a member here. Should be here thursday. Then I still need to buy a cam sensor because I think the vibrations made it fail.

italianevo88 Sep 20, 2009 04:52 PM

wow thats terrible but your build turns it right around. how much did it cost to machine the block if you dont mind me asking

GTijoejoe Sep 20, 2009 06:06 PM

Good picture show.....

lemmysports2 Sep 21, 2009 04:00 PM

thanks man, the pictures of other peoples threads always keep me interested... i figured id return the favor


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