How to Blackout Headlight housing (even though I left a bit of chrome)
 

So about two weeks ago I decided to finally take care of all the crappy chrome in the headlight housing and while i was at it do away with the chrome rings around the fog lights and paint the silver bar (ac condenser?) These changes along with my already blacked out emblems turned out great! I'd totally recomend doing this if you want to change the front appearance to a more aggressive darker look.

For those looking to do this I know there are some write-ups on how to but I'll spell out how I went about doing it just to get another point of view.

1 First of all I removed the front bumper to get acess to the headlights (they are held on by three screws, two up top and one under the fender)

2 secondly i removed all cables from the headlight housing

3 Next I pre-heated my oven to 200 degrees (which happened to be it's lowest setting).

4 I then tentively set my first headlight housing onto a cookie sheet with a moist garage throwaway towel (could have been a regular towel since it only got warm and didn't get messed up in any way).

5 I baked the headlight for 23-25 minutes (i tried opening them at 20 like another person had suggested but the sealant was still very sticky). To be honest this was the most nerve racking moment cause the housing is very hot and the glue is still pretty strong so you kinda have to muscle through it unless you pop them in for another 5 or so minutes.

6 After that I was able to take the headlight apart into its sections (there is a reflector section, the bottom tray of the headlight which also has the cover for the turn signal, and the hid/drl section which is tricky since the wiring for the hid light is still going to be attached (there are two little connectors if i remember right).

7 After that it was paint time. I used plastidip and the finish is pretty close to the bottom tray piece which is already black. I also masked off the indents on the hid housing to leave a bit of chrome on that side of the light to pull it all together and to do something a bit different.

8 After the paint was done I just pieced the light back together and squished the plastic cover back on and started to screw the four screws back together (you can't totally get them all the way tight initially without risking breaking the cover. Screw them down until they are somewhat tight and putting pressure on the lens so that when it heats up the two pieces will be drawn together)

9 Pop back in the oven at 200 degrees for 10 minutes. After the first ten minutes tighten the screws again and use a clamp or pliers to squeeze the lens on as best as you can. Put the light back in the oven for another 10 minutes and then again tighten the screws and squish. If it is sealed to your liking your done. If not do another 10 minute session.

10 I went over the seams of the headlight with some silicone sealant just to ensure there was no condensation in the future. It was 5 bucks from autozone and i think thats well worth the peace of mind of a good seal.

Now on to PICS!!

Sidemarker in sexy plasti-dip black (i wanted to make sure the small orange light was visible from the side in case it was an inspection issue so i left that area clear, same reason for leaving the reflector orange)
Attachment 295625


HID housing in black (here you can see the part i left chrome to do something different and to tie the chrome pieces from the drl and blinker)
Attachment 295626


whole headlight put back together without cover
Attachment 295627


Close up shot of the pieces that wound up painted (this was before i cleaned it up a bit so there may be some rough edges still)
Attachment 295628


And finally on the car with the blacked out fog rings and the ac line (plus the mitsu emblem which was previously done)
Attachment 295629

Attachment 295630


And here is a link to my photobucket album for more pics (http://s1018.photobucket.com/albums/af301/kelvar13/)

So yeh thats about it. Feel free to voice your opinions or ask questions. Its a farily easy task just time consuming (I took about 6-7 hours total to do this including baking and paint drying time but if you have a free weekend why not).

Looks really good!

Thanks! you to can do it with time a can or two of plasti-dip and liquid courage{thumbup}

Nice!!!!

I will be tackling this project within a couple weeks. Thanks for the write-up. Can't see the pics right now, being at work and all, but I'm sure it looks sick! I still have about a whole can of Plasti Dip leftover from doing the emblems, and my wife said she'll help me bake the housings.... She's a good cook.. lol. What brand of sealant did you use to close it back up? And a round about time it took to complete the whole project would be much appreciated.

To be honest I think no sealant may work just fine when closing the headlight back up. All of the original sealant was still on the seam and as long as you reheat the light twice and squeeze the sections together it may keep out the moisture. What I used to be sure was automotive goop sealant (although anything with some flexibility and sealing properties will work)
http://store.creative-wholesale.com/...ive%2037oz.jpg

As for the time to complete I took two days to do the project (because I was doing other things while the paint dried, figuring out the way the light was put together, etc). Total time actually spent on it if i did it in one go would probably be about 6-7 hours. The sealant also reccomends a dry time of 24 hrs even though it is dry to the touch in about an hour at most. I actually put my headlights back on the car to finish drying while i re-attached the front bumper. Also if your planning on painting the ac line do it while you have the bumper off. Same with the fog rings. I did all of those while i was doing the headlights which also took up some time.

and the best piece of advice I can give you if your using plati-dip is beware of the tape taking some of the plasti-dip off when you remove it!!! triple cut your lines with a knife before you start removing it otherwise you will at some point pull some off with the tape! o and take ur time so it comes out clean. Best of luck and feel free to contact me if you run into trouble. I'll do my best to give pointers.

Great, thanks! The hardest part is dedicating a day to do this.

pretty much but it is very much worth it...now i just need to save up for RA tails and a CF vortex generator to make the rear as aggressive...

looks good! I'm gonna try it on my non projector lights.

I like that looks really good

awesome job - i'm putting this on my list...

this is definitely on my list, just have to find the time to do it.....

I've now seen this in person and they are definitely a professional job. That Plasti-Dip stuff is amazing. I can't wait to do my car!

nice job!

Love it! Would like to see an example on a non HID car. Im thinking I will do this when I remove the bumper for fog delete/rs grills install.

Guys, you can't do this with a non-HID housing.

You won't have any light output. The reason it works is because the projector is left as is, but the chrome surround is painted. I painted my DRL reflector too, but that's because I don't use the DRL.

(OP, again, nice job)

this is a great DIY mod, thanks !

You could paint the trim pieces to sorta get the same effect however you would still be left with a lot of chrome due to the lights needing the reflectors. It would help some but the look may not be as dramatic. But then again it may be. I'd be interested to see what the non-HID lights look like painted up.

looks good!!!!

great DIY!!! Where did you get the plasti dip from? Thanks

Gonna do this saturday...cant wait. Great job! Thank you for write up!!!

Did you have to primer or sand anything? Or did you just spray the plasti dip?

^+1, I'd like to know also, would like to prevent possible future peeling...

I did mine fri night. Started at 8pm and had them ready to reinstall at 2am. Waited till sat morning to install them. I did not have to sand or primer anything using plasti dip spray paint (from lowes). And they turned out awesome. Ill post pics in a few. Also i plast dipped my middle hood scoop which looks much better imo. This is not the average joe mod....you take a good chance of screwing up expensive lights if you dont know what your doing.
http://img269.imageshack.us/img269/6904/evo5q.jpg

so wait, legally we can black out the headlight no probs? just the reflector needs to stay? because im thinkin about doing this, this weekend, and i might just tint that reflector just a little bit for the same reason, i just want to make sure the rest is ok.

i painted my reflector since it was one of the main reasons i wanted to take my headlight apart anyways. looks so much better imo.

If you dont want to paint the whole amber turn signal, make a piece of strip and place on each one, then paint, so light will still shine through. The reflector inside the actual bulb dome doesnt have to be stock, it jst helps reflect light.

evoooo the headlights turned out nice. Too dark for my tastes but looks pretty slick on the WW.

As far as prepping the surface no sanding is required. I just made sure the surface was clean of oils by lightly washing things first.

This job isn't that difficult. The only hard and wierd part is pulling the housing apart after baking. As long as you take your time and don't put enough leverage to crack the lens you should be fine. If the glue isn't soft enough bake them for another 3-5 minutes and try again.

As for an update my lights have gone trough the seasonal changes and a hell of a lot of rain and there still is no fogging, condensation, or discoloration of the headlights. Looks like my silicone sealant is doing its job.

Perfict, I will be doing this!

^best of luck

I hope you have picture with the l lights on. I really like the all black.

nice {thumbup}

nice diy!

that looks mean!

ima have to buy a extra set of lights just incase i mess up lol

Did you guys pull the bulbs too? Idk if it's hot enough to hurt them but I'm kinda curious.

Looks good!

i want to do this to my car

That is sick. I love it.