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EGbeater's ghettofabulous DIY plywood splitter

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Old Sep 15, 2011, 09:41 AM
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EGbeater's ghettofabulous DIY plywood splitter

Extremely detailed build documentation thread: https://www.evolutionm.net/forums/ev...evo-8-9-a.html





Old Sep 15, 2011, 10:20 AM
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You sure have the Ghetto part right.
Old Sep 15, 2011, 12:24 PM
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Nice build. Look into this material

http://corrugatedplastics.net/CorrugatedAluminum.html
Old Sep 15, 2011, 12:51 PM
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Reminds me of this:

http://www.youtube.com/watch?v=mUjFVkUEMOM
Old Sep 15, 2011, 01:17 PM
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Originally Posted by awdboosted
Nice build. Look into this material

http://corrugatedplastics.net/CorrugatedAluminum.html
Thanks for the tip. Have you actually used this material for a splitter, and if so, which thickness and type (there are three varieties to choose from)?
Old Sep 15, 2011, 01:24 PM
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why plywood?
Old Sep 15, 2011, 01:40 PM
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My buddy used alumalite to build a front undertray and rear diffuser after I had told him about it... there would be no reason to use plywood when this stuff is around (even though it is just as effective). I would personally use the 10mm stuff for a splitter.
Old Sep 15, 2011, 01:50 PM
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Originally Posted by GEJEN
why plywood?
I think I explained that in the actual How-To thread, which I provided a link for at the top of the first post:

https://www.evolutionm.net/forums/ev...evo-8-9-a.html

"Of course, I'd love to make one out of CF, or at least a lightweight aluminum/foam composite like what SCR Performance in Loveland, CO uses on their track cars, and I've talked extensively to a local plastics company about using a sheet of 1/2"-thick foamed ABS. But I figured it would be prudent to do a 'Version 1.0' prototype out of plywood, just to get the shape/details worked out, and to see if it even seemed to have the desired effect out at the track."

But to explain further:

Plywood is actually fairly stiff and lightweight. Just because it's made of natural materials doesn't automatically make it a poor choice.

Also, keep in mind that this splitter protrudes much further forwards than your typical splitter for street use (i.e., splitters that are mostly for show). That makes it much more likely to get damaged in the course of regular driving. And in the unfortunate event of a four-off at the track, it's almost guaranteed to be ripped off/destroyed.

Sorry, my budget doesn't allow for replacing carbon-fiber splitters as if they grew on a tree in my own backyard:

3/16" thick solid carbon-fiber sheeting, 24" x 48" (would need 2 pieces for one splitter): $795 each
Old Sep 15, 2011, 02:17 PM
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i could see that catching fire or breaking and popping a tire
Old Sep 15, 2011, 03:33 PM
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Originally Posted by furby
i could see that catching fire or breaking and popping a tire
I doubt it. Tons of people use wood for splitters. JC Meynet's first splitter on his STI was made of plywood (http://www.timeattackforums.com/foru...45-post14.html). Of course, alumalite is a much better material to use, but it's fairly expensive (~$200 for a 4x8 sheet). Kidloco51 has a pretty awesome wood splitter on his car too (https://www.evolutionm.net/forums/ev...rty-06-gg.html).
Old Sep 15, 2011, 03:41 PM
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Cool!
Old Sep 15, 2011, 03:54 PM
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Thanks for the support RJones. Yes, contrary to popular belief, plywood HAS been used successfully and effectively on other race cars as a splitter material. It's not like I originated the idea.

Originally Posted by 9SecSLC
You sure have the Ghetto part right.
Originally Posted by VampireSix
Reminds me of this:
Originally Posted by furby
i could see that catching fire or breaking and popping a tire
It is interesting to see that all the hater comments on this thread so far are from forum members with less than 25 posts. I'm really glad they're here to share their insights and expertise!
Old Sep 15, 2011, 04:09 PM
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Originally Posted by EGbeater
Thanks for the support RJones. Yes, contrary to popular belief, plywood HAS been used successfully and effectively on other race cars as a splitter material. It's not like I originated the idea.
No problem, I'm actually about to make one for my SM car too...
Old Sep 15, 2011, 04:10 PM
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Nice!

Plan to build my own from alumilite in the coming weeks. Thanks for the write up and mounting point ideas.
Old Sep 15, 2011, 04:11 PM
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P.S. - Call your local sign shop and ask them for alumilite. Easy to come by.


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