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rapid cylinder wear w/pics again

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Old Aug 29, 2012, 12:28 PM
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rapid cylinder wear w/pics again

https://www.evolutionm.net/forums/wa...ar-w-pics.html

just rebuilding my engine again. this engine has about 3.5 years and 20,000 miles on it. the first 10,000 the engine was run on torco and 93 octane. the second half of its life was run with ethanol injection. two 650cc injectors in IC pipe that mirror duty of 880cc primary at 5psi.. running 10.5-11/1 A/F ratios. 21-24psi HTAgreen 2.3 stroker. Mahle pistons.

the pistons just kept getting noisier with age. finally coudnt take the sound anymore. here are the rapid cylinder wear pics. the exhaust side shows which pistons were rocking. the fuel ring is missing at the top of those bores. no 1 is worst, followed by number 3. This car is tuned with DSM link. nice feature of link is you can log all four cylinders for knock . no 1 has always been the quietest under boost. followed by number 3 cylinder. this coincides with those two cylinders wearing out the fastest from receiving the most fuel.

I was met with much dissension in 2007 when I made a thread about this. I have much better tuning and data to support my claim this go round. Pretty discouraging there is so much wear so quickly. I will try upper cylinder lubricant this go round.






Old Aug 29, 2012, 01:24 PM
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Do you know how much the PTW clearance increased from when it was first assembled?
Old Aug 29, 2012, 02:48 PM
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Originally Posted by wreckleford
Do you know how much the PTW clearance increased from when it was first assembled?
not yet, but will update when I get the pistons pulled. curious myself.
Old Aug 31, 2012, 06:34 PM
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video comparing fresh build to loose used pistons

Last edited by 94AWDcoupe; Aug 31, 2012 at 06:39 PM.
Old Aug 31, 2012, 08:13 PM
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I to am running a motor with some piston slap i would like to run it for another month before i pull it out its only been in the car for two weeks am i hurting the motor or messing up the bores driving it ? i get mixed answers no meth on my setup just hta86 and 18 psi but its very loud.

question # 2 does that torco stuff really work ? ive just heard about it recently.

Last edited by mrboost05; Aug 31, 2012 at 08:16 PM.
Old Sep 1, 2012, 11:23 AM
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Originally Posted by mrboost05
I to am running a motor with some piston slap i would like to run it for another month before i pull it out its only been in the car for two weeks am i hurting the motor or messing up the bores driving it ? i get mixed answers no meth on my setup just hta86 and 18 psi but its very loud.

question # 2 does that torco stuff really work ? ive just heard about it recently.
that depends on why it has piston slap in first place? these mahle pistons are 4032 so they can be set very tight and they should be really quiet as a result. the current loosness of the old slugs would not be a problem with 2618. as they would tighten up when hot. if you have 2618 they will be quiet .005 and under. .0055-.0065 will be noisy when cold but quiet warm. above .007 they would likely be noisy all the time. (these quotes apply to zero offset pins )

if you have offset piston pins and they were installed backwards they will be noisy all the time as well.

torco works okay for what it is. I used 2 oz per gallon. for ~96 octane. problem for me is I devoloped a headache that wouldnt go away. and it did indeed go away after I stopped using the stuff. I suspect there is poison in the mix.

Last edited by 94AWDcoupe; Sep 1, 2012 at 11:26 AM.
Old Sep 1, 2012, 04:38 PM
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Originally Posted by 94AWDcoupe
that depends on why it has piston slap in first place? these mahle pistons are 4032 so they can be set very tight and they should be really quiet as a result. the current loosness of the old slugs would not be a problem with 2618. as they would tighten up when hot. if you have 2618 they will be quiet .005 and under. .0055-.0065 will be noisy when cold but quiet warm. above .007 they would likely be noisy all the time. (these quotes apply to zero offset pins )

if you have offset piston pins and they were installed backwards they will be noisy all the time as well.

torco works okay for what it is. I used 2 oz per gallon. for ~96 octane. problem for me is I devoloped a headache that wouldnt go away. and it did indeed go away after I stopped using the stuff. I suspect there is poison in the mix.

I have the older style je pistons i am not sure if they are 2816 like the newer asymmetrical ones they are however noisy when cold and noisy when hot i bought the motor from a friend so i am not sure of any of the clearences i suspect it will be like the video of your motor and there is enough stuff already i suppose i will die from so i think ill leave the torco alone lol
Old Sep 1, 2012, 06:22 PM
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well I got the pistons out and they look very good. reusable for sure. just the rings were wearing out the bores. no detonation damage at all. minimal skirt wear for 20k hard miles.

Old Sep 2, 2012, 09:07 AM
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If "bore wash" is the cause. do you think the ethanol injection system did not have adequate atomisation to distribute fluid to the cylinders equally.
Old Sep 3, 2012, 02:52 PM
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Originally Posted by Richard L
If "bore wash" is the cause. do you think the ethanol injection system did not have adequate atomisation to distribute fluid to the cylinders equally.
all four cylinders are worn. not just the two . but the fact that two are worn more than the other two clearly indicates airflow in the manifold is not equal. has nothing to do with atomization of the ethanol. even without ethanol in the air the four cylinders dont run the exact same a/f. although I am sure it gets worse. intake manifold just favors cylinders by design.
Old Sep 3, 2012, 03:14 PM
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Assuming the rings were bedded in properly, could lack of lubrication has something to do with it?
Old Nov 28, 2013, 10:32 PM
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2x 650cc nozzles sounds like a ton of ethanol injection!
Old Dec 5, 2013, 02:06 PM
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Agree.

More than that - Mahle pistons sound like a total fail for any performance oriented application IMO.
Old Dec 11, 2013, 07:21 AM
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Originally Posted by Biggy VIII
Agree.

More than that - Mahle pistons sound like a total fail for any performance oriented application IMO.
What makes you say that?
Old Dec 11, 2013, 09:44 AM
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Originally Posted by QuickShiftGSR
2x 650cc nozzles sounds like a ton of ethanol injection!
Still not as much as a single 1400cc pill.


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