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Downpipe Leak ......

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Old Oct 5, 2005 | 01:02 PM
  #16  
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Originally Posted by GOKOU
This is what I need to do. Thanks a lot. Did you use stock DP bolt? BTW did you notice any difference in HP\TQ when the car had a DP leak??
No, I used the short ones supplied by Buschur that came with the downpipe with some lock washers. I haven't dynoed the car at all yet so getting rid of the leak was more for my peace of mind. I'd suggest trying the silicone first before buying a new downpipe; it's a lot less expensive
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Old Oct 5, 2005 | 02:06 PM
  #17  
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Originally Posted by Syrihl
No, I used the short ones supplied by Buschur that came with the downpipe with some lock washers. I haven't dynoed the car at all yet so getting rid of the leak was more for my peace of mind. I'd suggest trying the silicone first before buying a new downpipe; it's a lot less expensive
Thanks and I will be trying the silicone first. I asked the question because I was just curious whether you notice a driving difference in hp/tq with a DP leak vs not having one.


Thanks to everyone for the help.
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Old Oct 6, 2005 | 07:20 PM
  #18  
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Originally Posted by Syrihl
I had the same problem with the leak between the downpipe and O2 housing. Just get some orange hi-temp silicon gasket maker. Just apply it like glue between the downpipe and O2 housing and tighten them up and leave them for about 24 hours before driving. The specific brand I used was Permatex "Ultra Copper Sensor-safe High Temp RTV Silicone Gasket Maker" from Autozone. I haven't had a leak since then.
SOrry but did you use any gasket between the DP and 02 housing. Also the RTV gasket maker is only up to 700F. Did it hold??

Thanks.
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Old Oct 6, 2005 | 07:26 PM
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get the bolts replace and make sure you use high temperture gasket maker. I don't even have a gasket, i just uses that stuff work great
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Old Oct 6, 2005 | 07:34 PM
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Originally Posted by vboy425
get the bolts replace and make sure you use high temperture gasket maker. I don't even have a gasket, i just uses that stuff work great
Thanks. I'm asssuming this stuff which goes up to 700F??


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Old Oct 6, 2005 | 08:01 PM
  #21  
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Originally Posted by GOKOU
Thanks. I'm asssuming this stuff which goes up to 700F??


That's the exact same stuff I used and I haven't had any leaks since then. I even used it on some of the band clamps where I had other small leaks. Just use the correct bolts and lock washers that should have been included with the exhaust and follow the instructions on the silicone tube
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Old Oct 6, 2005 | 08:09 PM
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Originally Posted by Syrihl
That's the exact same stuff I used and I haven't had any leaks since then. I even used it on some of the band clamps where I had other small leaks. Just use the correct bolts and lock washers that should have been included with the exhaust and follow the instructions on the silicone tube

Thanks alot. Don't know where those bolts are at so I have to use some from ACE. I'm sure it should be similar.

If this doesn't work I might have to end up saling it.


Last edited by GOKOU; Oct 6, 2005 at 08:13 PM.
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Old Oct 8, 2005 | 01:02 PM
  #23  
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I'm in the same boat man.. I'm going to try the stuff in the pic above. I've also got some threadlock for the bolts so there is no chance of them coming loose.

The clamps didn't leak on me until I took them off and reused them. Also using air tools on the bracket will get it SUPER tight.
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Old Oct 8, 2005 | 08:30 PM
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Wait.. I've found something better I do believe.. good for up to 2000F too! As long as it doesn't seal the dp to the o2 housing it should be good. If anyone has used this stuff before please chime in



PERMATEX® Muffler & Tailpipe Sealer

--------------------------------------------------------------------------------
Seals holes and leaks in mufflers, tailpipes and around joints. Makes new installations more secure. Resists temperatures to 2000°F (1000ÞC).

Last edited by justchil; Oct 8, 2005 at 08:32 PM.
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Old Oct 8, 2005 | 09:24 PM
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Originally Posted by justchil
Wait.. I've found something better I do believe.. good for up to 2000F too! As long as it doesn't seal the dp to the o2 housing it should be good. If anyone has used this stuff before please chime in



PERMATEX® Muffler & Tailpipe Sealer

--------------------------------------------------------------------------------
Seals holes and leaks in mufflers, tailpipes and around joints. Makes new installations more secure. Resists temperatures to 2000°F (1000ÞC).
Hmm I didn't see this. Good luck to you. Did you notice any difference in performance from the leak?

Well I tried the orange stuff yesterday and started the car this morning and it was still leaking. I put some more on it and left it to dry. I don't think it's going to work though. The DP seems warped.

Once this stuff drys it sticks. I had to pry the downpipe off this morning to put some more on it. I'm tire of this!!!! It's going to cost at least over $100 to get this thing fix if I take it to a performance shop I might end up getting a new TB
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Old Oct 8, 2005 | 09:41 PM
  #26  
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Originally Posted by GOKOU
Hmm I didn't see this. Good luck to you. Did you notice any difference in performance from the leak?

Well I tried the orange stuff yesterday and started the car this morning and it was still leaking. I put some more on it and left it to dry. I don't think it's going to work though. The DP seems warped.

Once this stuff drys it sticks. I had to pry the downpipe off this morning to put some more on it. I'm tire of this!!!! It's going to cost at least over $100 to get this thing fix if I take it to a performance shop I might end up getting a new TB
Sorry it didn't work out for you man. My leaks were on the front and back part of the downpipe flange, I'm assuming from the engine rocking. I could see the exhaust marks on the flange when looking down in the engine bay. Have you tried contacting Buschur Racing about this? Good luck finding a solution.
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Old Oct 9, 2005 | 05:16 AM
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I couldn't really notice any loss in performance (maybe just a lil bit down low) but I'm not really sure how bad it was leaking. The noise is what bothered me.

Did you give it enough to dry man? Most of that stuff is for low pressure leaks.. so either you need to try something different.. or give it a longer dry time. I also plan to threadlock the bolts so there is no chance of those coming loose.

Is DP the new style that has the flange where it meets with the cat/test pipe? I have the new style and ended up using a gasket at the flange right before my test pipe. Not sure if this is helping to absorb some of the shock or not..

Ok back to bed for me
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Old Oct 9, 2005 | 08:03 AM
  #28  
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Originally Posted by justchil
I couldn't really notice any loss in performance (maybe just a lil bit down low) but I'm not really sure how bad it was leaking. The noise is what bothered me.

Did you give it enough to dry man? Most of that stuff is for low pressure leaks.. so either you need to try something different.. or give it a longer dry time. I also plan to threadlock the bolts so there is no chance of those coming loose.

Is DP the new style that has the flange where it meets with the cat/test pipe? I have the new style and ended up using a gasket at the flange right before my test pipe. Not sure if this is helping to absorb some of the shock or not..

Ok back to bed for me
If over 24 hr is not enough then I don't know what to say. This is the old style DP. No CAT. The DP slips into the test pipe using band clamps. I'm keeping my fingers cross. Hope it goes better for you
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Old Oct 9, 2005 | 02:11 PM
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Ahh sorry I didn't think that you waited lol. My old style dp leaked really bad (it was warped as well) I had it replaced when a local shop screwed it up. I haven't actually taken off the newer style one that I have now.. so I'm not really sure it has warped or not.

I do know the bolt cam loose and it was leaking.. after being tightened the leak stop.. so I'll keep my fingers crossed.
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Old Oct 24, 2005 | 09:01 PM
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I was wondering if anyone used a gasket between the 02 housing and the BR 3" downpipe? Anyone know where I can get a gasket that can be use. I want to try this out before fixing the flange or getting rid of the BR DP

THanks.
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