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Stripped Exhaust Manifold Studs...

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Old Sep 11, 2006 | 07:55 PM
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Stripped Exhaust Manifold Studs...

I need to replace these ASAP. Can anyone advise w/ their experience? Can't seem to find using search...
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Old Sep 11, 2006 | 08:00 PM
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This just happened to my buddy... He actually had to have it drilled out, then re-tapped and then finally a new stud put in..

All of them bolts with my experience are crap
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Old Sep 11, 2006 | 08:11 PM
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is the stud spinning in the block or is the nut spinning on the stud?
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Old Sep 11, 2006 | 08:13 PM
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nut spinning on the stud. some of them seemed a little longer than others, maybe I pulled thme w/ over torque?
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Old Sep 11, 2006 | 08:21 PM
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there are two size studs and two diff trq settings. the two big ones on the end are different.

I used these to get one that broke on mine...

http://www.sears.com/sr/javasr/produ...seBVCookie=Yes
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Old Sep 11, 2006 | 08:24 PM
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Originally Posted by Cajun Power
there are two size studs and two diff trq settings. the two big ones on the end are different.

I used these to get one that broke on mine...

http://www.sears.com/sr/javasr/produ...seBVCookie=Yes
Ok, so what's after the extraction of stock studs? Do you tap to install new ones?
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Old Sep 11, 2006 | 08:33 PM
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try these. next time i have my header off, i'm getting a set. (second item down)
https://www.jacksonautomachine.com/h...m?sectionId=17
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Old Sep 11, 2006 | 08:43 PM
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Originally Posted by puckadog
try these. next time i have my header off, i'm getting a set. (second item down)
https://www.jacksonautomachine.com/h...m?sectionId=17
Outstanding find! I'll definitely call Ms. Carmella first thing in the morning!

thanks!
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Old Sep 11, 2006 | 08:43 PM
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no if you get the stud out, you should just put new ones in. The holes should be fine if the nuts was just spinning on the stud.
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Old Sep 11, 2006 | 08:49 PM
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Originally Posted by Cajun Power
no if you get the stud out, you should just put new ones in. The holes should be fine if the nuts was just spinning on the stud.
thanks dude!

So, you just screw in the new ones...
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Old Sep 11, 2006 | 08:49 PM
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Originally Posted by spyderx
nut spinning on the stud. some of them seemed a little longer than others, maybe I pulled thme w/ over torque?
Sounds like the nuts are stripped, but it's hard to be positive without seeing first hand. The studs that seem longer than others probably backed out some from a seized nut on them then breaking loose shortly after and coming off like normal.

To remove and install, I use two regular nuts (not the stock self locking type) jammed together so that I can turn the stud in and out with the appropriate side nut.
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Old Sep 11, 2006 | 08:57 PM
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if the stud is not moving when you turn the nut, the threads in the block are fine. Just remove the existing stud and get a new one and install it.

if the stud is spinning in the block the threads will need to be tapped.

Last edited by Cajun Power; Sep 11, 2006 at 09:01 PM.
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Old Sep 11, 2006 | 10:31 PM
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To remove and install, I use two regular nuts (not the stock self locking type) jammed together so that I can turn the stud in and out with the appropriate side nut.[/QUOTE]





any illustration to this method?
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Old Sep 12, 2006 | 05:24 AM
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Not really. It's pretty straight forward. Thread two nuts on the stud at the same time, put a wrench on the inward one as if to loosen it and another wrench on the outter one tightening it. You end up jamming them against one another and then they won't spin off the stud (too easily that is). Remove the stud by putting a wrench on the inner nut (closest to head) and turn counter-clockwise.
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Old Sep 12, 2006 | 05:47 AM
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the torque spec on those nuts are fairly low so it's easy to over tighten and pull the threads out in the head- in which case you'll be installing helicoils soon. So be careful of that. On my DSM I've found that if you don't use a lock nut, like the factory does, on the studs that they will loosen much sooner and give you an exhaust leak.
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