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Drop in pistons, to do or not to do “that’s the question”??

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Old Mar 15, 2008 | 05:41 AM
  #16  
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From: was Georgia, now williamsport PA
Just for your balancing woes...the pistons and rods do not get balanced with the crank. They are balanced separately. It doesnt cost that much for a bore and hone,
not saying that you cant drop in std size, but Y?
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Old Mar 15, 2008 | 06:09 AM
  #17  
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I'm doing a drop in piston build my self but the only difference is I'm starting with a fresh Mitsubishi Short Block, should be done next week or so. Reduces a lot of errors that can be made in my mind plus reliability of a stock motor.
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Old Mar 15, 2008 | 07:26 AM
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Originally Posted by RanEvo
At the time you remove and replace the oil squirters: do you use new squirters, or you can re use the old ones?
Remove and replace the existing squirters. They are just in the way of the hone at the time.
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Old Mar 15, 2008 | 07:33 AM
  #19  
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Originally Posted by Jackson Machine
Ball honing the block does nothing to remedy the clearance problem or make the cylinders round.
An "ASSUMPTION" is being made that the cylinders are out of round and that there is a clearance problem with the rings. Neither of which is verifiable.

If the cylinders are round enough for 160 psi across the board, they will be round enough for your pistons as well.

Its made to sound that the 4g63 is a hunk of garbage with a solid block that randomly falls out of round.

This is not the case. I have owned over 10 4g63's myself, including a number of Galant VR-4's with 170,000-200,000 miles with excellent compression.

Now a machine shop that stands to profit from the machining of blocks would definately stand to earn a fee for machine work if they instilled fear in their customer about delusions of egg-shaped cylinders and pistons rattling in their bores. None of which would take place on an engine such as RanEvo's.
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Old Mar 15, 2008 | 07:43 AM
  #20  
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From: Long Island
Originally Posted by TTP Engineering
An "ASSUMPTION" is being made that the cylinders are out of round and that there is a clearance problem with the rings. Neither of which is verifiable.

If the cylinders are round enough for 160 psi across the board, they will be round enough for your pistons as well.

Its made to sound that the 4g63 is a hunk of garbage with a solid block that randomly falls out of round.

This is not the case. I have owned over 10 4g63's myself, including a number of Galant VR-4's with 170,000-200,000 miles with excellent compression.

Now a machine shop that stands to profit from the machining of blocks would definately stand to earn a fee for machine work if they instilled fear in their customer about delusions of egg-shaped cylinders and pistons rattling in their bores. None of which would take place on an engine such as RanEvo's.
Well said. Many reputable shops such as TTP, IVEY, Buschur etc.. have been doing the drop in method for years. I'll admit that I may have skimped when it came to the oil squirters as I did not remove them and only capped them and ran the hone downto them. Probably not the best way, but so far so good for me. Not sure if a ball hone is the way to go. I opted for a traditional stone. I was concerned about the ball hone beating up on the deck.
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Old Mar 15, 2008 | 08:16 AM
  #21  
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i will be doin this pretty soon!! i bought buschur je pistons an buschur crower rods!!!
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Old Mar 15, 2008 | 08:49 AM
  #22  
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I will be happy to see what David Buschur have to say in this topic
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Old Mar 15, 2008 | 08:54 AM
  #23  
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PM hom with a link to this thread then, so he is sure to see it.
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Old Mar 15, 2008 | 09:28 AM
  #24  
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From: digging for oil
Originally Posted by RanEvo
I will be happy to see what David Buschur have to say in this topic
yes that
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Old Mar 15, 2008 | 09:34 AM
  #25  
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Originally Posted by scheides
PM hom with a link to this thread then, so he is sure to see it.
I did
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Old Mar 15, 2008 | 10:38 AM
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From: OREGON
very nice thread.....
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Old Mar 15, 2008 | 11:00 AM
  #27  
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Last edited by TTP Engineering; Mar 15, 2008 at 11:03 AM.
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Old Mar 15, 2008 | 11:06 AM
  #28  
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From: SFL
scott u got a pm
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Old Mar 15, 2008 | 12:26 PM
  #29  
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Originally Posted by TTP Engineering

Now a machine shop that stands to profit from the machining of blocks would definately stand to earn a fee for machine work if they instilled fear in their customer about delusions of egg-shaped cylinders and pistons rattling in their bores. None of which would take place on an engine such as RanEvo's.
And the same can be said for a shop that stands to profit from the sale and install of a "Drop In" piston. I'm sure your sales of said parts would drop if you explained to the customer how much it would cost to do it right. Call any reputable shop that builds engines and I'm sure that you'll find that not many will recommend a "drop in" piston without a plate hone at the very least.

Run a dial bore gauge through the cylinders of an engine with any kind of mileage on it and tell me they're not out of round. When you're looking for maximum HP and effieciency you want perfection that you can't get from a guy with a drill and a ball hone. The only way to do it right is to plate hone the block.

Last edited by Jackson Machine; Mar 15, 2008 at 12:34 PM.
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Old Mar 15, 2008 | 12:48 PM
  #30  
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From: 2003 Evo VIII - Silver
Originally Posted by EvoTech
Well said. Many reputable shops such as TTP, IVEY, Buschur etc.. have been doing the drop in method for years. I'll admit that I may have skimped when it came to the oil squirters as I did not remove them and only capped them and ran the hone downto them. Probably not the best way, but so far so good for me. Not sure if a ball hone is the way to go. I opted for a traditional stone. I was concerned about the ball hone beating up on the deck.
I would just add that while at Pruven and now at ICS Performance I have done many dozens of drop in piston installs on Evos with no problems what so ever

While it may not be the "perfect" solution in terms of compliance with **** machning specs - it certainly is a lot better then tossing a stock rod out the side of the block.

Al
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