2006EvoIXer
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I've thought about flex honing, but I don't know if I can trust that will keep cylinders cylindrical. This would be where machine shops come in for me.
2006EvoIXer
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Thanks for chiming in. You gave us a good reminder to always be careful. Keep us posted once your car us running again.
Quote:
Originally Posted by Dalewantsevo!
I did a stupid thing.
engine in chassis, pulled pan/pulled head and all, fitted new manley rods and pistons, rings and bearings, stock bore, used flex hone to hatch cylinders, all was ok, except...
after not only 550miles of under 4500rpm (virtually no boost) I just barley stepped into it and then spun rod bearing...ffs
I checked them all with plasti gauge and removed it before sending it, must have been some**** in my oil galley.
needless to say, one rod needs machined or replaced, crank needs redone or replaced and of course go theough entire engine and go from there...
ran beautifully during the 550miles break in...
but lesson learned.
engine in chassis, pulled pan/pulled head and all, fitted new manley rods and pistons, rings and bearings, stock bore, used flex hone to hatch cylinders, all was ok, except...
after not only 550miles of under 4500rpm (virtually no boost) I just barley stepped into it and then spun rod bearing...ffs
I checked them all with plasti gauge and removed it before sending it, must have been some**** in my oil galley.
needless to say, one rod needs machined or replaced, crank needs redone or replaced and of course go theough entire engine and go from there...
ran beautifully during the 550miles break in...
but lesson learned.
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balancing everything, making sure all the holes are round and where they should be, and that tolerances are all within spec is a lot of work and requires some special tools and equipment. If things aren't right then you gotta bust out even more tools and equipment to fix things. Most shops don't have everything under one roof, so they have to send work out. This then complicates the process and makes it take even longer. You can't really just slap parts you ordered together because everything needs to be balanced, and for what ever reason things don't usually fit together right out of the box, they usually need machining. So find a place that specializes in your motor and send it to them, thats usually the path that leads to a good end result.
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a flex hone doesn't remove enough material to change the shape of the bore unless you go to town on it for a long timeOriginally Posted by 2006EvoIXer
I've thought about flex honing, but I don't know if I can trust that will keep cylinders cylindrical. This would be where machine shops come in for me.
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They leak because you broke the piston which means that the ring isn't supported in one place so it leaks.Originally Posted by 2006EvoIXer
Isn't there already a groove since it is already leaking??
As far as honing.......to fix it, honing isn't required.
A flex hone is worse than no hone.
Piston and rod out.
Remove rings.
Fit same rings to second hand replacement piston / rod.
Fit piston/ rod assembly.
Job done.
But that's only if you fix it straight away.
Keeping on driving a broken engine is really dumb because they get more and more and more broken.
2006EvoIXer
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Fit piston/ rod assembly.
What does that mean? Replace with used pistons and rods? Or upgraded pistons and rods? What company makes better rings than OEM?Originally Posted by RightSaid fred
Fit same rings to second hand replacement piston / rod.Fit piston/ rod assembly.
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Talking here about fixing the problem not making the engine stronger.
They never break because they're not strong enough, they break because they weren't tuned right.
It's the tune that needs fixing then a stock engine with stock parts works well to make lots of power.
It's really just the mental aspect here where every ricer refuses to accept the fact that they broke it because they got the tune wrong.
It's easier to think that it just wasn't strong enough in the first place and so needs rebuilding so it's stronger.
But it'll break again due to the bad tune that broke it in he first place.
They never break because they're not strong enough, they break because they weren't tuned right.
It's the tune that needs fixing then a stock engine with stock parts works well to make lots of power.
It's really just the mental aspect here where every ricer refuses to accept the fact that they broke it because they got the tune wrong.
It's easier to think that it just wasn't strong enough in the first place and so needs rebuilding so it's stronger.
But it'll break again due to the bad tune that broke it in he first place.
2006EvoIXer
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I agree that just replacing rings is cheapest fix, but if you are going to change the rings, shouldn't you go ahead and upgrade at least the rods to handle more torque (instead if retarding the timing to limit torque to 400 ft-lbs and wasting that power?).
And upgraded pistons can help protect the rings better by keeping the air/fuel mixture in center of combustion chamber? Labor is same to only replace rings as it is to upgrade rods and pistons. Yes, cost for upgraded parts is a LOT more.
And upgraded pistons can help protect the rings better by keeping the air/fuel mixture in center of combustion chamber? Labor is same to only replace rings as it is to upgrade rods and pistons. Yes, cost for upgraded parts is a LOT more.
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They never break because they're not strong enough, they break because they weren't tuned right.
It's the tune that needs fixing then a stock engine with stock parts works well to make lots of power.
It's really just the mental aspect here where every ricer refuses to accept the fact that they broke it because they got the tune wrong.
It's easier to think that it just wasn't strong enough in the first place and so needs rebuilding so it's stronger.
But it'll break again due to the bad tune that broke it in he first place.
Originally Posted by RightSaid fred
Talking here about fixing the problem not making the engine stronger.They never break because they're not strong enough, they break because they weren't tuned right.
It's the tune that needs fixing then a stock engine with stock parts works well to make lots of power.
It's really just the mental aspect here where every ricer refuses to accept the fact that they broke it because they got the tune wrong.
It's easier to think that it just wasn't strong enough in the first place and so needs rebuilding so it's stronger.
But it'll break again due to the bad tune that broke it in he first place.
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A piston / rod change can be done with engine in place by just removing the head and sump. No machining required.Very little expense too.
I've done it of course and reused all the other parts, headgasket included.
Why would you want to complicate things for no gain and lots of extra cost?
I've done it of course and reused all the other parts, headgasket included.
Why would you want to complicate things for no gain and lots of extra cost?
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I've done it of course and reused all the other parts, headgasket included.
Why would you want to complicate things for no gain and lots of extra cost?
It's all labor. It makes sense to do this to keep engine running at least amount of cost.Originally Posted by RightSaid fred
A piston / rod change can be done with engine in place by just removing the head and sump. No machining required.Very little expense too.I've done it of course and reused all the other parts, headgasket included.
Why would you want to complicate things for no gain and lots of extra cost?
Just replace the 4 sets of rings and get it back on the road.
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You don't think it's worth replacing the other 3 so they all have full thickness? What if another is worn too? I wouldn't want to open up everything again in a few years.Originally Posted by RightSaid fred
Why replace rings when they're not faulty?
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It's not the rings that break, it's the "ringlands".
Try googling it, you'll learn something.
The rings themselves usually aren't worn.
If you want to know how much they ARE worn, take the ring off the piston, put it square in the bore and measure the ring gap, compare that to the factory spec. That will give a total wear measurement of bore + ring.
Then if you move the ring up so it's above where the top ring normally gets to, measure the gap again, that's the ring wear minus bore wear. The difference between the two measurements divided by pi, that's the bore wear.
Try googling it, you'll learn something.
The rings themselves usually aren't worn.
If you want to know how much they ARE worn, take the ring off the piston, put it square in the bore and measure the ring gap, compare that to the factory spec. That will give a total wear measurement of bore + ring.
Then if you move the ring up so it's above where the top ring normally gets to, measure the gap again, that's the ring wear minus bore wear. The difference between the two measurements divided by pi, that's the bore wear.
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If you want to know how much they ARE worn, take the ring off the piston, put it square in the bore and measure the ring gap, compare that to the factory spec. That will give a total wear measurement of bore + ring.
Then if you move the ring up so it's above where the top ring normally gets to, measure the gap again, that's the ring wear minus bore wear. The difference between the two measurements divided by pi, that's the bore wear.
Pistons go up and down, but the rods rotate around crank. The pistons have to stay in cylinder so the rings have to put enough pressure to stay in position. Only 3 thin rings per piston and top ring will wear on opposite side as bottom ring to counteract the forces of rod, which is at different angles as rods go around the crank. I just don't see no wear. The more powerful the combustion, the greater the forces the rings need to overcome to keep pistons in position. I'll keep looking for research or tests to better understand.Originally Posted by RightSaid fred
The rings themselves usually aren't worn.If you want to know how much they ARE worn, take the ring off the piston, put it square in the bore and measure the ring gap, compare that to the factory spec. That will give a total wear measurement of bore + ring.
Then if you move the ring up so it's above where the top ring normally gets to, measure the gap again, that's the ring wear minus bore wear. The difference between the two measurements divided by pi, that's the bore wear.




