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Problem with evo 6

Old Dec 17, 2018 | 12:23 PM
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Problem with evo 6

i have an evo 6 with a few problems, it will boost cut/ fuel cut (feels like hitting a wall) at around 10-12psi it will boost fine untill it hits that boost so i can half throttle it too red line holding the boost at 9psi and it will boos fine. Some other problems that could be the cause are as follows:

Misfires sometimes on idle and de acceleration

Fuel pressure wont go above 40psi when vacuum hose is off on idle

Low running temp/ high rpm idle

If you do a 1st gear pull then put the clutch in the revs will drop and it will stall

Harder to start on cold start, starts fine when warm

Vacuum reads -17/18ish when cold and -20/22 when warm

mod list is:
evo 7 block

evo 6 head

evo 8 turbo

evo 8 injectors

Autobahn88 front mount with stock piping

fenix radiator

550hp walbro fuel pump (unconfirmed only been told from last owner)

38mm wastegate unplumbed

aftermarket dump pipe

steamtube extractors

alloy intake pipe to turbo with big pod filter, still using afm

3 1/2inch turbo back exhaust

turbosmart type 2 bov

Exedy hd clutch

gfb geforce 2 with 3 port mac solenoid

Tomei fpr type s

Things i have changed are:

the tomi fpr - didnt change anything other than stopping it from running rich

New fuel filter

new spark plugs 0.30 gap

replcaed all vacuum lines and silicon joiners on the intercooler piping that had visible damage

has had fresh oil and filter

i dont know what else to look at, next thing im going to change is the fuel pump and the coils too see if they are the problem

also i think it might be the coolant temp sensor on why its running cold?

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Old Dec 18, 2018 | 06:17 AM
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Things to check are the ignition wires, the idle air control valve, the biss screw adjustment and a boost leak test for sure.
If it's not tuned for vented blow off then put it back to recirculated valve. When you put the clutch in from 1st gear pull the ecu wants that air that you just whistled away to keep the engine running.
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Old Dec 18, 2018 | 12:17 PM
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Originally Posted by meka
Things to check are the ignition wires, the idle air control valve, the biss screw adjustment and a boost leak test for sure.
If it's not tuned for vented blow off then put it back to recirculated valve. When you put the clutch in from 1st gear pull the ecu wants that air that you just whistled away to keep the engine running.
when i first turn it on it slowly drops idle as it warms up and sits at about 800-900 rpm when the temp gauge reaches about 2 or 3 lines under half way (where it stays) then after a drive it will start idling at around 1.3-1.5k rpm
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Old Dec 18, 2018 | 12:45 PM
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Clean or replace Idle air control valve (and/or MAF maybe) Also have the biss screw adjusted properly. You'll need Evoscan to do this.
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Old Dec 18, 2018 | 12:55 PM
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Originally Posted by meka
Clean or replace Idle air control valve (and/or MAF maybe) Also have the biss screw adjusted properly. You'll need Evoscan to do this.
oh yep sweet, would you know why it runs cold also? Temp gauge goes up to about 2 or 3 lines before the halfway point? And it will slowly go up to halfway line if im sitting in traffic for a long time as in like 20 minutes of just sitting there idling
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Old Dec 21, 2018 | 08:10 AM
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It could need a new thermostat and I would definitely have the coolant system flushed as well.
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Old Dec 21, 2018 | 08:42 AM
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sounds like a pretty big plug gap...
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Old Dec 21, 2018 | 02:05 PM
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Originally Posted by meka
It could need a new thermostat and I would definitely have the coolant system flushed as well.
i have tested the thermo in boiling water and it opens/closes fine, have also put new coolant in and bleed the system
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Old Dec 21, 2018 | 02:06 PM
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Originally Posted by Swedin
sounds like a pretty big plug gap...
i have been told it should handle 17psi but yeah what do you think i should gap them too?
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Old Dec 22, 2018 | 06:52 AM
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I would try the plug gap at .22-.24 to start with. Most guys with 8 turbos that I know are in the 20+ psi range. What type of boost control are you using?

also what is the pressure rating on your radiator cap? I assume its a full length stock radiator & not a half rad.

Also something is up with your fuel pressure regulator, or the vacuum line that provides the FPR with vacuum/ boost. you should be able to pull to vacuum line to the FPR and watch your fuel pressure gauge rise in pressure, then plug it back in and watch the fuel pressure go back down to base fuel pressure.I would take a look at the fuel pump & sock if I were you. you may also want to do a fuel pressure test and try and isolate the pump as being weak. but something is up with your FPR if it doesn't work like I said above.
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Old Dec 22, 2018 | 02:37 PM
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Originally Posted by Swedin
I would try the plug gap at .22-.24 to start with. Most guys with 8 turbos that I know are in the 20+ psi range. What type of boost control are you using?

also what is the pressure rating on your radiator cap? I assume its a full length stock radiator & not a half rad.

Also something is up with your fuel pressure regulator, or the vacuum line that provides the FPR with vacuum/ boost. you should be able to pull to vacuum line to the FPR and watch your fuel pressure gauge rise in pressure, then plug it back in and watch the fuel pressure go back down to base fuel pressure.I would take a look at the fuel pump & sock if I were you. you may also want to do a fuel pressure test and try and isolate the pump as being weak. but something is up with your FPR if it doesn't work like I said above.
i did have a gfb geforce 2 with a mac solenoid but im just running wastegate pressure (vacuum line from turbo to bottom port on wastegate) and the wastegate has a 14.5psi spring in it. Yeah i have just gapped the plugs too 0.24 and it seems to help but im gonna try new coils and have a look at the pump aswell
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Old Jan 3, 2019 | 01:46 AM
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Originally Posted by Logan.curel

i did have a gfb geforce 2 with a mac solenoid but im just running wastegate pressure (vacuum line from turbo to bottom port on wastegate) and the wastegate has a 14.5psi spring in it. Yeah i have just gapped the plugs too 0.24 and it seems to help but im gonna try new coils and have a look at the pump aswell
i put a gopro in the engine bay and recorded doing some pulls, if you skip to 1:30 on the youtube video you can see the fuel pressure drop as im still in boost. Will this be a
bad fuel pump? Have tested voltage to the pump and its 12v while cranking the engine, no volts going to it while the key is in the on position tho
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Old Jan 21, 2019 | 02:11 PM
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From: Denver
Do you have a way to load test the fuel pump?
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Old Jan 21, 2019 | 02:13 PM
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Originally Posted by Swedin
Do you have a way to load test the fuel pump?
i have hardwired the fuel pump and it has fixed the issue now so must of been the wiring to fuel pump/ a bad relay somehwere
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Old Jan 21, 2019 | 02:15 PM
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ok I was going to ask that next.. glad you got it figured out though.
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