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-   Evo Engine / Turbo / Drivetrain (https://www.evolutionm.net/forums/evo-engine-turbo-drivetrain-22/)
-   -   85mm drop in's, what checks to do?? (https://www.evolutionm.net/forums/evo-engine-turbo-drivetrain/330604-85mm-drop-ins-what-checks-do.html)

EVO Scotland Mar 8, 2008 08:03 AM

85mm drop in's, what checks to do??
 
Right goin to drop in sum 85mm pistons and rods, engine is low miles

Shopping list is

85mm Pistons & Rings
Rods
Rod Bearings
Head Gasket
Head Studs

THink thats all i'll need, any checks i should carry out?? and anything I should watch out for?? Is there a guide on here, as some of the guides on here are great!!{thumbup}

deadbeatrec Mar 8, 2008 08:20 AM

i just rebuilt my motor swaping in all forged internals.

u will need/i would do

1. coolant
2. head gasket
3. gasket maker for oil pan (great stuff i would recomend)
4. valve cover gasket
5. new spark plug o rings
6. 1.5 gallons of distilled water
7. depending on miles, do all belts
8. lots of break cleaner
9. regular oil (about 2.5 gallons of it because i would sugest changing it after about 20 miles)
10. 2 or more oil filters
11. ball hone

check injector seals
bring head to machine shop and make sure its flat
check all valves
valve springs



im sure there is more so people can add to this list as the thread progresses on.

EVO Scotland Mar 8, 2008 08:29 AM

thanks alot mate, i have all the gaskets, belts are just a few hundered miles, i just changed them using the guide on here along with my cams.

Paul Nelson Mar 8, 2008 08:35 AM

:cool:

Originally Posted by deadbeatrec (Post 5381550)
i just rebuilt my motor swaping in all forged internals.

u will need/i would do

1. coolant
2. head gasket
3. gasket maker for oil pan (great stuff i would recomend)
4. valve cover gasket
5. new spark plug o rings
6. 1.5 gallons of distilled water
7. depending on miles, do all belts
8. lots of break cleaner
9. regular oil (about 2.5 gallons of it because i would sugest changing it after about 20 miles)
10. 2 or more oil filters
11. ball hone

check injector seals
bring head to machine shop and make sure its flat
check all valves
valve springs



im sure there is more so people can add to this list as the thread progresses on.


Aby@MIL.SPEC Mar 8, 2008 08:45 AM

check the basics, measure the pistons per the makers specs, figure out your ptw clearance.

verify your small & big end clearances..big-end side clearance, verify your piston ring end gaps, be certain to knock off any edges on the tips after grinding to clearance....put plenty of oil in the ring grooves......use a decent lube on the rod bearings prior to assembly.....be certain that the tips of the piston pin c-clips dont have any sharp edges, as they may want to pop out if not seated correctly....i forget if the evo rod is centered or if htere is a offset......be sure that is oriented in the correct fashion or you'll side-load the assembly if not...

deadbeatrec Mar 8, 2008 08:45 AM

here is the thread with the details to my build. sorry for the way the pics were posted, i didnt feel like re-hosting them all so i didnt. and dont mind all the haters either. haha

https://www.evolutionm.net/forums/sh...d.php?t=324623

EVO Scotland Mar 8, 2008 08:57 AM

think im goin with a ETS GT3076HTA Kit

EVO Scotland Mar 8, 2008 08:58 AM

thanks guys!

EVO Scotland Mar 8, 2008 10:22 AM

anyone else

dsmfan95 Mar 8, 2008 11:05 AM

I'm interested in this as well.

Liqquid Mar 8, 2008 11:24 AM

What about the balance shaft? does changing the weight of the rods and pistons demand removal of it?

Also, when doing a "drop-in" like this, are you going to change the rod bearings so that you put a brand new bearing against a worn-in crank (Bad, as far as I know) or match up the bearings on the exact spot they were on the stock rods to keep the mating surface on the bearing face the same (between the rod and crank)

1slowevo Mar 8, 2008 11:26 AM


Originally Posted by Liqquid (Post 5382036)
What about the balance shaft? does changing the weight of the rods and pistons demand removal of it?

Also, when doing a "drop-in" like this, are you going to change the rod bearings so that you put a brand new bearing against a worn-in crank (Bad, as far as I know) or match up the bearings on the exact spot they were on the stock rods to keep the mating surface on the bearing face the same (between the rod and crank)

+1

EVO Scotland Mar 9, 2008 01:04 PM

im fitting new rod bearings, thats what all cars in the uk that gave went this route have done!

taylor8 Apr 12, 2008 08:53 AM

what kind of hone would you use on the bores?? Also am I ok to use new rod bearings on a used crank??

Lancer_Evo_8 Nov 18, 2020 01:44 AM

Is there no worries / problems when i change the OEM Pistons with Wiseco 85.00mm Pistons? Or i have absolutly go 0.20mm over OEM

The car has under 25'000 mls


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