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Got bored...so I chopped my nose off

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Old Mar 6, 2013 | 11:02 PM
  #1  
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Got bored...so I chopped my nose off

Soooo...I had some free time last weekend and decided I was ready for a change. I have wanted an evo 9 bumper for some time now, but can't justify spending the money. I figured I would give the nose chop a try, and if I don't like it, then I will buy the 9 bumper.

I have never done anything like this, but have always wanted to try working with fiberglass and bondo, so it has been a good learning experience thus far.

Anyway, on to the process:

I'm sure there are several ways to do this, but this is the way I chose to do it.

First, I bought this:
http://www.homedepot.com/webapp/cata...gry=Search+All

Well worth it in my opinion. Came with cutting tool as well as a sanding attachment which was needed as well. Took me about 5 minutes to cut the nose off.

Then I bought fiberglass matting, resin, along with some 99 cent paint brushes to spread the resin.

Then I bought some fiberglass bondo and some bondo scrapers. Everything was found at home depot.

Total Spent: $140 including the cutoff tool/sander. I'm sure you could find something cheaper to get the job done at harbor freight if you wanted to.

Before:


Nose cut:



Fiberglass on:



Starting to sand:



Cut metal tabs off:


Starting to bondo, lol it started to thicken and harden in less than 10 minutes..that's why it's so chunky. Made for a lot of sanding:


Sanding bondo:






Priming:


Painting:







Clear Coat on. Sanded base coat to get rid of some dust that my dad got on the paint, then Layed a couple layers of base and 4-5 coats of clear.




Wetsanded/Buffed on car


On car in the nasty sleet/rain:


Still Need to order evo 9 front emblem and wetsand/buff for a second time once the paint has fully cured.

Emblem on, quick shots:



Work pic:



In case anyone was wondering I used Phoenix Red spray paint that I had from 2010 for the base coat lol. Actually blended well, then cleared over it with some automotive clear and wetsanded with (1500/2000/2500grit) then polished with meguiars 105/205 with PC and 3" lake country 3" yellow pad.

This has definitely been a lot of work. Never had to sand so much in my life on such a small area..Just when you think it's good, you need 45 minutes more of sanding lol, it seems like a never ending process.

This wasn't as hard as I was expecting, just very, very time consuming. Overall good learning experience and I think that anyone can do it if they have the patience.

Also, I'm pretty sure I'll have mesothelioma after doing this, should have worn a respirator..oh well

Last edited by evowner17; Apr 1, 2013 at 08:13 PM.
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Old Mar 6, 2013 | 11:38 PM
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looks good! i love the 9 bumpers but nosechopped 8's are the best of both worlds IMO
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Old Mar 7, 2013 | 01:31 AM
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Agree!!!! Nice work!!!
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Old Mar 7, 2013 | 01:42 AM
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how good will the fg stick to the oem plastic? GREAT work! I like how its looking!
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Old Mar 7, 2013 | 03:38 AM
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Did you cut the two metall brackets behind the nose?!
They are just gone in som pictures..
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Old Mar 7, 2013 | 05:19 AM
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Looks good. I would do the same if I had a 8!
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Old Mar 7, 2013 | 05:40 AM
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that looks great...
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Old Mar 7, 2013 | 05:54 AM
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That's look really good

Are you going to paint it RR as well? As soon as I saw your last pic, I pictured that area TB instead to give it a little accent and stand out more! Don't know how good that would look once finished tho
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Old Mar 7, 2013 | 05:56 AM
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Great job! I think an VIII should look like an VIII and not switch to a IX bumper (Just my opinion...). A 'nose chop' is the best of both worlds and still keeps the VIII look! Congrats!
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Old Mar 7, 2013 | 07:59 AM
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Originally Posted by Softishman
Agree!!!! Nice work!!!
Thanks!

Originally Posted by itsme
how good will the fg stick to the oem plastic? GREAT work! I like how its looking!
I guess we will find out lol, seems to be sturdy at this point. Only time will tell..

Originally Posted by Softishman
Did you cut the two metall brackets behind the nose?!
They are just gone in som pictures..
Yes, cut the tabs off. Check pic 8. I used the same cutoff tool to cut the tabs as I did to cut the nose.

Originally Posted by 5speedwtneed
Looks good. I would do the same if I had a 8!
Originally Posted by mister1161
that looks great...
Thanks for the kind words guys!


Originally Posted by Ace King
That's look really good Are you going to paint it RR as well? As soon as I saw your last pic, I pictured that area TB instead to give it a little accent and stand out more! Don't know how good that would look once finished tho
I'm gonna attempt to paint it RR, but I have never blended paint. Could be interesting haha. I also thought about plastidipping the area to see how the black might look.

Originally Posted by llDemonll
looks good! i love the 9 bumpers but nosechopped 8's are the best of both worlds IMO
Originally Posted by NJ9MR
Great job! I think an VIII should look like an VIII and not switch to a IX bumper (Just my opinion...). A 'nose chop' is the best of both worlds and still keeps the VIII look! Congrats!
I agree, not really sure what to do about the grill though. There is like a 2" by 3" gap in the mesh where the nose used to be..
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Old Mar 7, 2013 | 09:33 AM
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see if you can find a 9 grill to slap in there
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Old Mar 7, 2013 | 02:51 PM
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Originally Posted by llDemonll
see if you can find a 9 grill to slap in there

If I could find one that would be nice. Might buy the evo 9 mitsu badge and see if that will cover the gap.
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Old Mar 7, 2013 | 03:47 PM
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hey buddy the bumper is coming out pretty good.
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Old Mar 7, 2013 | 06:39 PM
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Can you post a parts list of pm me one. I think I'm going to try this in Saturday
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Old Mar 7, 2013 | 06:44 PM
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Nice work!
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