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FreeFuel ECU patch - a flex fuel implementation to Evo ECU

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Old Mar 23, 2014 | 08:12 AM
  #211  
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Originally Posted by randallsrt
Can't wait till the electronics are mass produced! Someone needs to be funding this.
They already are mass produced by Zeitronix. The price is actually quite reasonable for something that you can just install. I just felt like taking the challenge and saving some cash at the same time. If I can't get it to work I will end up buying the Zeitronix box.
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Old Mar 23, 2014 | 11:23 AM
  #212  
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Originally Posted by cdrinkh2o
Yes this is expected. You will have to enter the extrapolated gas and ethanol injector values because ast has changed the scaling to allow much greater definition (60 - 2500 cc/min with 1 cc/min increments).


BTW - I've figured out why my extrapolated injector values were wrong. It's because ast's code actually uses raw values to interpolate the flexfuel injector scaling value. That means you have to use the raw values in the extrapolation math that ast posted, and not the scaled values.


Let's say your tuned injector scaling value for gasoline (measured at E11) is 1271 cc/min, and for E78 (my measured E85 ethanol content), it's 812 cc/min. You first need to convert these scaled values to their raw values.


For E11, the raw value is calculated by 131*29241/1271=3014
(see InjectorScaling01Mult in the map definition for Ethanol Injector Scaling in the ROM)


For E78, the raw value is calculated by 131*29241/812=4717
(see InjectorScaling01Mult in the map definition for Gasoline Injector Scaling in the ROM)


Now extrapolate the E0 Gasoline RAW injector scaling value from your tuned RAW values:


gasoline_RAW = gas_scaling_RAW+ gasoline_eth_content * (gas_scaling_RAW - eth_scaling_RAW) / (E85_ethanol_content - gasoline_eth_content)


i.e. gasoline_RAW = 3014+11*(3014-4717)/(78-11) = 2734


and the scaled value is;


gasoline = 131*29241/2734 = 1401 cc/min <- this goes in the Gasoline Injector Scaling table


Now extrapolate the E100 Ethanol RAW injector scaling value from your tuned RAW values:


ethanol_RAW = eth_scaling_RAW - (100 - E85_ethanol_content) * (gas_scaling_RAW - eth_scaling_RAW) / (E85_ethanol_content - gasoline_eth_content)


i.e. ethanol_RAW = 4717 - (100-78)*(3014-4717)/(78-11) = 5276


and the scaled value is;


ethanol = 131*29241/5276 = 726 cc/min <- this goes in the Ethanol Injector Scaling table


Once I entered the "correct" extrapolated values and re-flashed 9653E706, my trims settled down to between 1-2%, and WOT pulls showed AFR at expected tuned values again. When using the scaled values to extrapolate the injector scalings I was running 10% or one full AFR too rich.
Just to be sure I understand this correctly....

Standard non FF patched rom tuned for pumpgas(that has E content of say 10%) has injector scaling of 1050. After you patch the rom, you cannot put 1050 in there for the scaling as the ecu is assuming the scaling is for 0% E, so you need to convert to raw, extrapolate the data, and find what the scaling would be for 0 E content based off of the 1050 number(and whatever the E scaling is to finish the equation/line plot). Then put that number in there with the E100 number on the other end, so that when running your pumpgas(again, of E10) the ecu interpolates back to the "1050". Sound right?
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Old Mar 26, 2014 | 08:02 AM
  #213  
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Yep you got it.

Originally Posted by ExViTermini
Just to be sure I understand this correctly....

Standard non FF patched rom tuned for pumpgas(that has E content of say 10%) has injector scaling of 1050. After you patch the rom, you cannot put 1050 in there for the scaling as the ecu is assuming the scaling is for 0% E, so you need to convert to raw, extrapolate the data, and find what the scaling would be for 0 E content based off of the 1050 number(and whatever the E scaling is to finish the equation/line plot). Then put that number in there with the E100 number on the other end, so that when running your pumpgas(again, of E10) the ecu interpolates back to the "1050". Sound right?
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Old Mar 26, 2014 | 09:53 AM
  #214  
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From: Virginia
Awesome, thanks man! Thanks for the hard work of finalizing/solidifying this for the dumb people like me!
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Old Apr 2, 2014 | 07:47 AM
  #215  
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I got my Flex Fuel sensor and pigtail. I bought the cheaper one that doesn't have provision for bolting it to anything. Will use double sided tape

One question though: What sort of fitting is designed to go onto the end of the sensors. The very end is not flared so I am doubting that it is intended for a hose to be slipped on and clamped. This will probably work however as it will go on the low pressure side of the fuel system. What are you guys doing?

The electronic components are on their way to me.
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Old Apr 2, 2014 | 07:52 AM
  #216  
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From: Jamaica
Originally Posted by FATDAT7
Hey Guys,
I converted over to E85 on the weekend so still have plenty more tuning to do, but the injector scaling is tuned. I have just got my ECA system installed and working. The one remaining thing is to wire it into the ECU (Need to find my ECU pins buried in the garage) Once I have done that I have everything I need to get this flex fuel patch working, I’m in Australia and running the 88580714 V7 ROM. Can anyone give me some pointers on how to go about porting this over to my ROM?

I saw a question about best location for mounting the sensor . See pics below of my setup. In this position I get an accurate reading straight away from start up when sitting overnight, so no issues there. I can take a video if anyone is interested. I also installed a 6 micron (fibreglass) fuelab filter right before the engine.

Attachment 219041

Attachment 219042

Attachment 219043

Also pic of my Zeitronix gauge mounted in the coin tray (RHD).

Attachment 219044

Attachment 219045

I have done a little bit of tuning and even less playing round with XML files, but I would imagine I basically have to find all the addresses for my ROM that the patch needs to reference? Having a system that can take any mix of ethanol sounds like an ideal setup and I'm really keen to get it working!
FATDAT7,

Are the fittings you used to connect to the sensor factory Evo 8/9 fittings? I have an Evo I and it doesn't use anything fancy like that. If they aren't factory, can you point me in the right direction to acquiring them?

Last edited by wreckleford; Apr 3, 2014 at 04:22 PM.
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Old Apr 2, 2014 | 08:01 AM
  #217  
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The fittings are pushlock style efi connectors. I would assume you *might* be able to find them at the help section at advance
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Old Apr 2, 2014 | 08:02 AM
  #218  
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Unrelated note, Im contemplating buidling an arduino powered lcd readout for the E content and such, would there be an appreciable effect on the signal to the ecu if I were to tap into it for the arduino?
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Old Apr 2, 2014 | 08:32 AM
  #219  
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From: Jamaica
Originally Posted by ExViTermini
The fittings are pushlock style efi connectors. I would assume you *might* be able to find them at the help section at advance
Thanks. Advance doesn't exist where I live but I will google online and see where I can get them.
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Old Apr 2, 2014 | 08:50 AM
  #220  
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I used a couple of these:
http://www.jegs.com/i/Russell/799/64...ductId=1329877

Plus the necessary elbows and adapters to connect to my existing return line.
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Old Apr 4, 2014 | 07:05 PM
  #221  
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Originally Posted by cdrinkh2o
I used a couple of these:
http://www.jegs.com/i/Russell/799/64...ductId=1329877

Plus the necessary elbows and adapters to connect to my existing return line.
Hmm....I'm wondering if I can get something that doesn't require AN fittings. Maybe I will have to raid the used parts places.

EDIT:

ECM Link gave me an option:

http://www.ecmtuning.com/wiki/ethanolsensorparts

Last edited by wreckleford; Apr 4, 2014 at 08:26 PM.
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Old Apr 4, 2014 | 08:34 PM
  #222  
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Originally Posted by wreckleford
Hmm....I'm wondering if I can get something that doesn't require AN fittings. Maybe I will have to raid the used parts places.

EDIT:

ECM Link gave me an option:

http://www.ecmtuning.com/wiki/ethanolsensorparts


If you want a cheap and cheerful job go for the 5/16 in nylon hose. For the engine compartment I prefer the added security of braided fuel hose and AN connectors, especially where they can rub against a moving manifold or gear box. I don't really fancy an ethanol fire in my evo.
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Old Apr 5, 2014 | 05:23 PM
  #223  
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Cheap and cheerful? You from the UK?

I would use rubber hose on the nylon fittings. I may take your advice all the same, it's not much to pay compared to the value of the car
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Old Apr 5, 2014 | 06:35 PM
  #224  
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Originally Posted by wreckleford
Cheap and cheerful? You from the UK?

I would use rubber hose on the nylon fittings. I may take your advice all the same, it's not much to pay compared to the value of the car

You guessed correctly - a Mancunian transplanted to California - where E85 and an Evo go together so well.
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Old Apr 6, 2014 | 11:00 AM
  #225  
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Originally Posted by ExViTermini
Unrelated note, Im contemplating buidling an arduino powered lcd readout for the E content and such, would there be an appreciable effect on the signal to the ecu if I were to tap into it for the arduino?
Great idea. This would be fine to "feed" your arduino and then you can have multiple 1-5v outputs for the gauge and ECU--plus have some calibration control.

You may have issues if you "tap" the Vout, but I have not run any real-life tests (this was my plan, but I didn't like it).

Should be a fun and very doable project!
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