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Stuck at 610 WHP!!!

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Old Jul 1, 2005 | 10:22 PM
  #46  
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get drag radials,low air pressure and a T67 turbo,gt35 is maxed bro.
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Old Jul 3, 2005 | 07:52 PM
  #47  
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Originally Posted by topnotchevo
get drag radials,low air pressure and a T67 turbo,gt35 is maxed bro.
Are we talking bout THE T67 from Forced Performance? If it is, how's the boost recovery on that? Its suppose to be slightly laggier...
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Old Jul 3, 2005 | 08:05 PM
  #48  
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From: 2003 Evo VIII - Silver
Originally Posted by TomeiEvo
Recently upgraded my GT35R with a 67 mm TO4R compressor wheel, everything else stayed the same 0.82 A/R turbine housing and dynoed it at 35 psi with C16, on a new 4wd Dynojet here, we made 608 WHP.

Previously on a standard 35R compressor wheel, it made the same?? The 67 mm wheel is suppose to flow 75 ib/min compared to 65ib/min of the 35R. Whats happening?

Worst was when we injected 50 hp of nos, it made only 617 WHP at the same boost?? This is boggling me....

A/F with turbo only is about 11.8, we tried leaning it to 12.1, nothing happened.. we tried running 37 psi, nothing happened!!

We then proceeded in changing over the turbine housing to the 1/06 A/R housing, spool up was so much slower and yet it made the exact 608 WHP??? Is the turbine wheel just maxed out??

The fact that the nos was on and running a 11.6 A/F with nos, makes so little more is beginning to puzzle me...

Am trying to upload the dynograph here...

I know guys here have made more with the 35R, but the fact that my best run on my last pass with the non upgraded 35R was a 10.41@ 143 mph with a 1.9 sec 60 ft!!

Any help will be appreciated!!
On your tuning efforts - did your injector on time increase at all with the new turbo wheel ?
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Old Jul 3, 2005 | 09:41 PM
  #49  
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Originally Posted by DynoFlash
On your tuning efforts - did your injector on time increase at all with the new turbo wheel ?
HI Al,

No, it didn't...to be honest with you, didn't get anymore with this new compressor wheel anyway, if anything there was a slight lost in response due to the heavier wheel... could have done just as good on a 35R...

Is boost recovery important. as in to make the peak effective powerband especially in between shifts? THe HKS cams seems to have an earlier peak torque and full boost rpm. My power band's doing it all between 6k to 9k rpm... 600 WHP all the way between that not to mention having a peak torque that is close to the peak hp as well at over 7k rpm... below 6k, there is a big chunk that's missing if you graph it over the one with the HKS 272 cam....

Hope you can help fill me in on this problem..
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Old Jul 3, 2005 | 10:01 PM
  #50  
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From: 2003 Evo VIII - Silver
Originally Posted by TomeiEvo
HI Al,

No, it didn't...to be honest with you, didn't get anymore with this new compressor wheel anyway, if anything there was a slight lost in response due to the heavier wheel... could have done just as good on a 35R...

Is boost recovery important. as in to make the peak effective powerband especially in between shifts? THe HKS cams seems to have an earlier peak torque and full boost rpm. My power band's doing it all between 6k to 9k rpm... 600 WHP all the way between that not to mention having a peak torque that is close to the peak hp as well at over 7k rpm... below 6k, there is a big chunk that's missing if you graph it over the one with the HKS 272 cam....

Hope you can help fill me in on this problem..
The injector time is a good indication of what is going on. When you make changes if you dont need more fuel you are not making more power.

After you do some basic tests - boost leak - compression, etc. Then its time to review some data logs and try to find the weak link in your chain which is holding you back. I would suggest also that you consider JUN cams.

What head work do you have?
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Old Jul 3, 2005 | 11:56 PM
  #51  
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Head is a ported with oversized 1 mm valves. I am considerring JUN cams but are they better than the HKS 272's? Problem is do you need to run like a radical cam timing with them to make power??

Boost and compression checks came out fine. Motors running fine. Will be data logging it from now on with the new Autronic SM4 ecu fairly shortly.

Thanks for your input anyway...
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Old Jul 4, 2005 | 03:57 AM
  #52  
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Originally Posted by TomeiEvo
But if it was that, wouldn't we be not getting desired set boost, in this case we were getting 35 psi and have tried even 38 psi?? Power is just not going up with more boost. Timing seems to make a difference after all 22 deg advance at 35 psi is pretty darn heavy at 11.8 A/F ratio??

I did experience a big crack on the intake manifold months ago and we could onl get 31 psi no matter how much you boosted it and idle rpm was high due to the extra air being sucked in but in this case just doens't seem like it is.

Anyone knows if running a PWR water to air intercooler like the one on the Turbotrix Evo??
Hi Dixon, in the past when you could only make 31 psi with a big crack, that was because duty cycle on the boost control solenoid was already at 0% and even the raised shaft speed from 100% of exhaust gas powering the shaft wasn't enough to overcome the huge leak.

In the case of less severe leaks, it is entirely possible to make the same pressure levels, but at a lower boost control solenoid duty cycle, hence higher shaft speed. At the power levels and state of tune you are in, the strong likelyhood is that raising the shaft speed moves it into a more inefficient flow area. This might be the problem you are experiencing.

Logging boost control solenoid duty cycle is an option if you had baseline numbers with exactly the same turbo, but if the crack (if there is a crack) formed just after, or when you swapped the compressor wheel and you don't have a baseline, then this is not an option.

Another option is running a turbo shaft speed sensor and air temp sensors (if you're not already running some), getting the exact compressor map for your turbo and seeing how much air you should be flowing at those shaft speeds and seeing if your power levels fall within a close range of what they should be at that mass flow level. This option only shows up big problems where power is way low of what it should be. If power matches shaft speed, then you have an exhaust restriction and a pretty huge one at that if it is limiting power so absolutely. Measuring exhaust manifold pressures would be useful. The fact that your shot or nitrous is not raising power by anywhere near as much as injected mass, also points to an exhaust choke.

All this is assuming the dyno is reporting the right thing and the drivetrain is all fine. Why don't you try some acceleration timings and see if it is improving despite the dyno saying you have the same power? Not trying to put down dynos or your dyno operator - just trying to cover all the bases.. there are so many variables. You have to eliminate them one by one. A proper sensor array and data acq. helps lots.

Good luck!


Best regards
Shaun
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Old Jul 4, 2005 | 04:37 AM
  #53  
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BTW, I don't think there is an induction problem because nitrous is so oxygen dense that if you're injecting X shot and not getting X power, then the problems lie elsewhere. There is never problem getting that high density mass into the cylinder to burn.

Since you are reporting zero knock with low CR and race gas you may want to slowly try adding timing degree by degree. Put 1 deg back into and then run some tests over a couple days or something - whatever you're comfortable with, and if there's still no signs of knock, add another degree and repeat. This will likely help you out with the power you get out of the shot, but won't fix the problem of the power limitation you're facing. I believe the problem is elsewhere.
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Old Jul 4, 2005 | 10:11 AM
  #54  
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Tomei Evo, Yes Forced Performance. It`s laggy,But well worth the hit. It spools up at 3800..
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Old Jul 4, 2005 | 05:58 PM
  #55  
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Originally Posted by topnotchevo
Tomei Evo, Yes Forced Performance. It`s laggy,But well worth the hit. It spools up at 3800..
He's still running a 2.0.

What boost level are you getting at 3,800?
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Old Jul 4, 2005 | 06:03 PM
  #56  
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Originally Posted by Shaun@SG
Hi Dixon, in the past when you could only make 31 psi with a big crack, that was because duty cycle on the boost control solenoid was already at 0% and even the raised shaft speed from 100% of exhaust gas powering the shaft wasn't enough to overcome the huge leak.

In the case of less severe leaks, it is entirely possible to make the same pressure levels, but at a lower boost control solenoid duty cycle, hence higher shaft speed. At the power levels and state of tune you are in, the strong likelyhood is that raising the shaft speed moves it into a more inefficient flow area. This might be the problem you are experiencing.

Logging boost control solenoid duty cycle is an option if you had baseline numbers with exactly the same turbo, but if the crack (if there is a crack) formed just after, or when you swapped the compressor wheel and you don't have a baseline, then this is not an option.

Another option is running a turbo shaft speed sensor and air temp sensors (if you're not already running some), getting the exact compressor map for your turbo and seeing how much air you should be flowing at those shaft speeds and seeing if your power levels fall within a close range of what they should be at that mass flow level. This option only shows up big problems where power is way low of what it should be. If power matches shaft speed, then you have an exhaust restriction and a pretty huge one at that if it is limiting power so absolutely. Measuring exhaust manifold pressures would be useful. The fact that your shot or nitrous is not raising power by anywhere near as much as injected mass, also points to an exhaust choke.

All this is assuming the dyno is reporting the right thing and the drivetrain is all fine. Why don't you try some acceleration timings and see if it is improving despite the dyno saying you have the same power? Not trying to put down dynos or your dyno operator - just trying to cover all the bases.. there are so many variables. You have to eliminate them one by one. A proper sensor array and data acq. helps lots.

Good luck!


Best regards
Shaun
Hey Shaun,

Thanks for the tip. The car came back from the drag strip not performing at all, and after reading the above, I will check again if we do indeed have a leak somewhere at all especially on the intake manifold or intercooler....

We've mucked around with 2 deg more timing and although we made the numbers on the dyno, it didn't show the gains on the trap...
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Old Jul 4, 2005 | 06:04 PM
  #57  
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Originally Posted by topnotchevo
Tomei Evo, Yes Forced Performance. It`s laggy,But well worth the hit. It spools up at 3800..
What sort of power figures are we getting with this turbo?
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Old Jul 4, 2005 | 06:37 PM
  #58  
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power comes on at 3800hits topboost at 5500 and holds it steady to 8000rpm.at low boost i`m at 450whp@20psi on 91 octane and 650whp@28psi,we`re going to 35 psi w/ c16 within the next 2 weeks.should be dyno tuned at 700+whp.its all aem controlled 2 step n nos to help on spool up at the track.it spools very big power ,thats what i wanted.should run in the 9`s at sea level,to hot now in phoenix..110+..
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Old Jul 4, 2005 | 06:47 PM
  #59  
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But with a 2 litre bottom end, top boost rpm will be later than yours. WHat cams are you running? The HKS 272?? I'm assuming that the hp you're quoting is Dynojet hp right?? AM seriously considering this turbocharger even before this...was only worried bout the in between shifts with a standard gear box where it may drop below its top boost rpm and hence a slight lag factor??
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Old Jul 4, 2005 | 07:04 PM
  #60  
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yes 272`s ,on a dyno jet.i have mine set up for no lift shifts, so its always on boost.
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