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03 evo 8 wont boost past 20psi ????

Old Jul 20, 2006, 10:40 AM
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03 evo 8 wont boost past 20psi ????

stock turbo with no boost signal still wont boost past 20psi. Turbo looks fine, no shaft play. actuator is connected and has correct preload. Actuator tested, starts to open at 16psi, full open at 20psi.

No boost leaks. Checked pressure by removing filter and using 3" plug for boost checks. New MR BOV, diaphram holds vac and boost. No leak on signal line.
No exhaust leaks of any sort. car boosts quickly feels strong for 20psi, just wont go higher.

Any ideas? The owner purchased the car this way. He was told the stock plastic BOV was leaking. I always say 90% of failures are from people working on it. I dont have a history on the car. Only mods are 3 in turbo back, and custom intake. I do see that the turbine housing is painted silver. The only thing I can think might be wrong is one of the wastegate pucks fell off. Since one is still on, the wastegate preload wouldn't look any different. Very far fetched. I have seen the pucks fall off on DSM but cant image it happening to a car so new.

Next test would be to wire the actuator shut to see if it wont boost higher. Hate to drop the turbo only to find the the pucks are still there. Any ideas would be helpful.
Old Jul 20, 2006, 10:57 AM
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Is there some sort of boost controller on the car? If so, have you tried a different MBC?
Old Jul 20, 2006, 11:20 AM
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FYI - 20 is stock psi

?????
Yes search the plastic DVs can leak.
Custom intake? Explain? What has changed?
Silver turbo housing? Um mine looks silver too - mine must be painted then (sarcasm)...

You need a MBC/EBC if you want more boost - but without a tune you will hit boost cut if you go too high. But hey raise that up to 28psi w/93oct - enjoy your 30secs before meltdown.

Im trying to say (with sarcasm) - search.
Old Jul 20, 2006, 11:30 AM
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03 EVO 8 has stock boost 20 psi ?? may be more like 17 psi ??
Old Jul 20, 2006, 11:44 AM
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20 tapering to 16 psi
Old Jul 20, 2006, 11:45 AM
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03-04 = 17 taper to 13-14 ...
Old Jul 20, 2006, 11:53 AM
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Originally Posted by GinuwineEvo8
03-04 = 17 taper to 13-14 ...
Havent I told you elsewhere not to say this again?

It's 19.5psi at 3500 tapering to 16psi at 6500 on 03/04s.
Old Jul 20, 2006, 11:55 AM
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HAHA, I was just going to grab this:

https://www.evolutionm.net/forums/sh...ht=boost+taper

But you beat me to the punch
Old Jul 20, 2006, 12:51 PM
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No one that posted above me replying to the original poster seems to have any idea what they are talking about. Without a boost signal to the WGA, the turbo should spike to over 30 psi. The fact that it doesn't indicates that there is a problem.

SmikeEvo: If your turbine housing is silver, then it really must be painted. Everyone else's has rusted. Also, you can raise boost without a MBC or EBC by removing the boost signal to the WGA, but it is not safe to do so as the waste gate will not (or should not) open and you will not have any control over your boost.
Old Jul 20, 2006, 12:57 PM
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Originally Posted by PVD04
No one that posted above me replying to the original poster seems to have any idea what they are talking about. Without a boost signal to the WGA, the turbo should spike to over 30 psi. The fact that it doesn't indicates that there is a problem.

SmikeEvo: If your turbine housing is silver, then it really must be painted. Everyone else's has rusted. Also, you can raise boost without a MBC or EBC by removing the boost signal to the WGA, but it is not safe to do so as the waste gate will not (or should not) open and you will not have any control over your boost.
You are correct. The manifold and 02 is rusted up nice. The turbine housing is painted silver with rust peaking through. There is no signal line to the actuator. It should indeed spike to 30+ psi. Doesn't matter what boost controller is on the car. No help so far.
Old Jul 20, 2006, 01:49 PM
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are you sure about your boost gauge? have you tried a different boost gauge?

does the car feel weak? does it knock @ peak boost?
Old Jul 20, 2006, 03:24 PM
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[QUOTE=94AWDcoupe]stock turbo with no boost signal still

QUOTE]

Sorry but I did not understand what you meant by "boost signal" until you clarified in the later post. If you would have said there was no vacuum line connected to the actuator then I would have understood.

Sorry about that.
Old Jul 20, 2006, 05:46 PM
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Originally Posted by WOT
are you sure about your boost gauge? have you tried a different boost gauge?

does the car feel weak? does it knock @ peak boost?
Can't be a boost gauge misreading. It boosts to 20 then falls to 19 at redline. The car feels good at 20 psi. Doesn't feel like the engine is pulling timing. If the car was actually getting 30+psi and falling to 24 at redline then the gauge would vary more than it is. Plus the car doesnt feel like its getting 30 psi. If it did it would feel strong for a second or two then knock and pull timing. And finally if you reconnect the line to wastegate the boost acts the same way. Car boosts up to 20 quickly, even in first gear. I am scratching my head on this one.
Old Jul 20, 2006, 05:50 PM
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According to the brochure, a stock

--> 03-04 Evo has boost set at 19.00 Psi @3500 rpms tapering down to 16.24 Psi @6500 rpms

-->05 Evo has boost set at 20.31 Psi @ 3500 rpms tapering down to 17.40 @ 6500 rpms

To conclude, your boost is accurate as long as nothing was modified such as a Manual Boost Controller.
(Don't question my stats because I'm willing to bet more than your net worth that it is correct )

Last edited by AJsGenerX; Jul 20, 2006 at 05:59 PM. Reason: Giving the 05' Model Brochure stats
Old Jul 20, 2006, 06:02 PM
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Originally Posted by Lancerlover
According to the brochure, a stock

--> 03-04 Evo has boost set at 19.00 Psi @3500 rpms tapering down to 16.24 Psi @6500 rpms

-->05 Evo has boost set at 20.31 Psi @ 3500 rpms tapering down to 17.40 @ 6500 rpms

To conclude, your boost is accurate as long as nothing was modified such as a Manual Boost Controller.
(Don't question my stats because I'm willing to bet more than your net worth that it is correct )
His wastegate hose is pulled so your stats don't mean ****.

Last edited by mike 99gsx; Jul 20, 2006 at 06:22 PM.

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