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assembling project car 2.3 liter, finally

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Old Feb 28, 2007 | 08:01 PM
  #31  
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Your shop is so clean. I'll never get tired of telling you that.
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Old Mar 1, 2007 | 05:12 PM
  #32  
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From: york, pa 17402
more pics

here are some more pics


APR performance sponsored parts..

evo ix front lip (evo ix bumper, the car is an 8) and evo ix rear diffuser, super quality..





an exedy twin apart



reflect the heat!



where we get it all... from a roll!



cam caps and cams, awaiting new cams, will be broken in on stockers...



dc sports downpipe and evo 2 catback.. im going to remove the reducer and put in another 3" 2 bolt flange, was going to go vband, but if i change exhausts, i want to be able to sell it and have it work with any downpipe/cat/test pipe...



cheers

cb

Last edited by CBRD; Mar 1, 2007 at 06:32 PM.
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Old Mar 1, 2007 | 05:23 PM
  #33  
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Originally Posted by CBRD
1.going to break her in, do about 3 oil changes on old school oil... then put her on here...

2.this is a stock ecu project to begin with... then stock ecu with alky and/or race fuel...

cb
1. what are you using for the break in period and in what order?
2. im going in the same direction, im hoping to make some nice numbers on pump. then alky then Race..
3. just outta curiosity, whos tuning for you ? You ?


Anthony
Boston Dyno
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Old Mar 1, 2007 | 05:24 PM
  #34  
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From: Team English Racing
I see a tie wrap on the floor
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Old Mar 1, 2007 | 05:25 PM
  #35  
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From: Austin TX
very very nice
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Old Mar 1, 2007 | 05:28 PM
  #36  
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I live down the street from JAM, they are absolutely one of the best 4G63 builders (if not the best) in the country. Dude, your shop cleaner than my house!
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Old Mar 1, 2007 | 05:33 PM
  #37  
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From: york, pa 17402
Originally Posted by Spooldyou
1. what are you using for the break in period and in what order?
2. im going in the same direction, im hoping to make some nice numbers on pump. then alky then Race..
3. just outta curiosity, whos tuning for you ? You ?


Anthony
Boston Dyno

1. break in is very specific, prime it with oil, no dry cranking...

fire it up, hold the revs to around 2500 for about for about 10 mins, warm water in radiator...

then for another 20 mins or so..... then change the oil...

no boost etc...

2. we are doing alky also...

3. i do the tuning, unless we bring someone in for certain events

cb
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Old Mar 1, 2007 | 05:34 PM
  #38  
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From: york, pa 17402
Originally Posted by ifarted2
I see a tie wrap on the floor
the shop is actually pretty messy... we are waiting on a floor scrubber...

my standards are kinda high.

cb
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Old Mar 1, 2007 | 06:26 PM
  #39  
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Any reason why you are purchasing new cam caps??
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Old Mar 1, 2007 | 06:31 PM
  #40  
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Originally Posted by 1.8t
Any reason why you are purchasing new cam caps??
im not,

sorry, did i word it wrong?

new cams, same caps!! sorry!

cb
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Old Mar 1, 2007 | 07:14 PM
  #41  
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From: york, pa 17402
here is a list of the mods for the project:

ENGINE:

"JAM 2.3 liter stage 3"
Venolia Pistons Oliver Rods etc etc

"JAM Stage 4 head"
oversized valves
ported polished multi angle valve job
*JAM~dual valve spring package
*JAM~titanium retainers
*JAM~spring locators
*JAM~upgraded valve guide seals
*JAM~+1mm nitride coated valves

Exedy Twin Disk

CBRD ic pipes, PWR Intercooler, CBRD Small battery tray, CBRD custom MOCAL oil cooler

RNR Manifold, Swain Coated, GT35R Turbine Swain Coated Tial 38mm WG, CBRD
dump tube, Dejon Tools inlet pipe, CBRD Stainless Steel water and oil lines, FP turbo oil filter, Vibrant Vacuum Block, Braided CBRD vacuum lines

DC Sports Downpipe heatwrapped, Evo 2 Catback with full 3" Flange, Kartboy Hangers

Gold Reflective Heat Foil

HKS DLI-II

AEM Truboost, Innovate XD-16/lm-1, EGT, Oil Pressure, Oil temp

PPI Ported Intake Manifold and 65mm tbody

880cc FIC injectors on pump gas (1000 for race fuel), walbro, UR in line fuel pressure gauge

EXTERIOR:

18x9.5" Forgeline ZX3-RS wheels, matte black center
265/35-18 Bridgestone RE-01R
6 piston 355mm Stoptech front brakes
EVO IX oem front bumper
APR EVO IX front lip
APR EVO 8 Rear diffuser
CBRD signature paint scheme (pics coming soon)

SUSPENSION:

Megan Racing coilovers
Whiteline fr/rr sway bars

------------

few other sponsors coming shortly..

anyway..

more pics this weekend..

cb
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Old Mar 1, 2007 | 07:40 PM
  #42  
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From: In my house
Question for JAM?

Originally Posted by Jackson Machine
We run the balance shafts in ALL of our 2.3 and 2.4 builds due to increased Internal Harmonics created by the 2.4 stroke crankshaft. These Internal Harmonics can cause serious issues for the life of the engine. When running the balance shafts in place it will allow the engine to not only run smoother (internally speaking) but release more HP and last far longer then without them. Balancing the rotating assembly is only part of the entire issue revolving "Harmonics". We have had EVO owners call us with their horror stories of their failed stroker builds, where sides of the engine blocks were breaking and blowing out, flywheels and crankshaft pulleys would be falling off after very little running time. All of this is caused by the violent- Internal Harmonics of the flat4 engine. We custom machine all of balance shafts for each and every custom 2.3 and 2.4 we build. Not a single failure to date, only strong running, long lasting engines.
Thank you CB!

For your 2.3 or 2.4 motors - What do you consider a safe and reliable max RPM. Not for drag racing, but for road racing.

Also are you running stock length rods or longer?
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Old Mar 1, 2007 | 07:47 PM
  #43  
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man i cant wait for this to be done...just great!
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Old Mar 1, 2007 | 07:52 PM
  #44  
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From: york, pa 17402
better shot of the manifold..



here are the pushlock oil cooler fittings..



cb
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Old Mar 1, 2007 | 08:51 PM
  #45  
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From: milfburn
Originally Posted by CBRD
my wife is a fitness trainer and has 6 pack abs, does that count? but she is more work than an evo with a boost leak!


hee he

cb


I love college, I keep on getting older and the girls keep on getting younger.

You seem like a very meticulous individual and that can be seen in almost all your pics.

Keep us updated on progress.

Last edited by thatguy; Mar 1, 2007 at 08:54 PM.
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