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Cylinder head testing - Part 1 - 823 whp base line on HTA88

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Old Mar 17, 2009 | 05:27 PM
  #31  
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From: 2003 Evo VIII - Silver
Originally Posted by DSMu4ia
Dave,

There's a point (where I believe Al is at right now) that it won't matter what other mods he throws at the car, he's at the limit of the turbo combination.

Now, he might be able to make his current power at a few PSI less with a better head. I don't see him picking up much/if any peak power.

This test might have more merit at say 30psi when the turbo isn't at maximum output.
This is a great observation for sure !

Given that I am basically riding the wastegate spring on boost control, how much additional power can be extracted from the turbo which perhaps can only flow "X"

Given there are only 5 ways to make more power

1 - Displacement

2 - RPMS

3 - Denisty of charge

4 - VE

5 - Chemical induction e.g. nos, etc

Clearly a head porting falls into the catagory of # 4 or VE enhancement, the issue I guess is what kind of effect the stock head as on VE.

I am assuming that a VE enhancement is of less effect as you reach the air flow limits of a turbo. Also, when you alter one part of the induction or exhuast you may not realize any significant advantage if other areas of the system have a restriction. I look it like a chain - its only as strong as its weakest link. If you have a bottle neck there is a limit to how much VE improvement you can realize.

I note two points. Its interesting to note that Sean and myself (9.5 and 9.4 in the 1/4 mile respectively) are both using the stock head.

Second point is that heads can flow better - or worse - at varying rpm ranges.

Head design and intake design go hand and hand together.

Its interesting to note that Head Games is claiming the same kind of power gains as Headway Performance on the heads.

I may go back and put the Evo back on the dyno at say 30 psi tomorrow before I swap the heads to have a comparision at two boost levels.

Al
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Old Mar 17, 2009 | 05:28 PM
  #32  
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From: 2003 Evo VIII - Silver
Originally Posted by crcain
Well given this idea, perhaps race fuel / max boost is a terrible idea for this test. Because on a low octane fuel, making equal power at less boost will yield big gains in max power.
I am starting to open my mind on this.

Perhaps we need to test it at a lower boost level also.

I may as well do this properly to remove any doubts.

Al
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Old Mar 17, 2009 | 05:42 PM
  #33  
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Originally Posted by SparkTech
In the video, start up time seemed to be about the same as the aem. Should it start quicker than the aem?

Sean any input on Vpro start up vs AEM?
The VPRO does not start like an AEM not even close. It starts like the evo does with the stock ecu there is no delayed crank............


Sean
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Old Mar 17, 2009 | 05:45 PM
  #34  
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From: 2003 Evo VIII - Silver
Originally Posted by HeadGames
i would be willing to pay for your next trip to mc'd's and even super size it if you would also put the Bushur head on too...I wanna see the curve.

We are doing a similar test soon on Sean Ivey's beast. Has a stock head on it.
From my experience with your size turbo, picking up only 50whp over stock would be VERY easy. 70-100whp with a good head is more like it. But..I could be wrong.

I am more than willing to go to McDonalds with you anytime and would love to test the Buschur head

Also - I am very willing to keep an open mind and will comit to run your head on my car this year if it can make more power than the Headway Performance head.

If what I have been told by some customers is correct you do some of the head work for AMS and I have seen their heads work very well on many cars including the famous Sharkbite car which made great power on our dyno

Al
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Old Mar 17, 2009 | 05:47 PM
  #35  
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From: 2003 Evo VIII - Silver
Originally Posted by Sean@Iveytune
The VPRO does not start like an AEM not even close. It starts like the evo does with the stock ecu there is no delayed crank............


Sean
Have you tried the crank wheel conversions on the AEM equiped Evos? It works really well.

There is nothing like a good ecu to make the car feel and drive well, the HKS prodcuts are first rate and IMHO their electronics are the best you can buy.

This is why I use the HKS twin fire on my car and can run 56 psi on the stock coils and wires with no problems.

Al

Last edited by DynoFlash; Mar 17, 2009 at 05:51 PM.
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Old Mar 17, 2009 | 06:31 PM
  #36  
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Originally Posted by DynoFlash
Have you tried the crank wheel conversions on the AEM equiped Evos? It works really well.

There is nothing like a good ecu to make the car feel and drive well, the HKS prodcuts are first rate and IMHO their electronics are the best you can buy.

This is why I use the HKS twin fire on my car and can run 56 psi on the stock coils and wires with no problems.

Al
wow, thats impressive Al, looks like there really is no need for COP ignition systems based on the info you are posting here.

What plug gaps are you running?

How long have you run the HKS twin fire and the stock coils for ?
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Old Mar 17, 2009 | 06:43 PM
  #37  
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Al: Is this going to be an actual cylinder head testing event where you try several different manufacturer heads on your current configuration and see which one performs the best on YOUR setup? If so, it would be nice to see the following cylinder heads in your testing:

BR Stage 3
AMS CNC
Headgames
Cosworth

4 very well known and respected companies. Let's see which one performs the best (on YOUR configuration of course ).
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Old Mar 17, 2009 | 07:36 PM
  #38  
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Originally Posted by DynoFlash
I am starting to open my mind on this.

Perhaps we need to test it at a lower boost level also.

I may as well do this properly to remove any doubts.

Al
Good to hear.

I say continue with race fuel, just at a lower boost level to see what she does. It's also not so hard on the car.

Also as a note..

Not wanting to brag or derail the thread..my people often question my dyno numbers.

24psi = 600whp on 94 octane
33psi falling to 31psi = 720whp on VP Q16.

Most 4g63's don't flow like this. I attribute my high power at low boost (on a regular 35r) to supreme head work. It would have taken a good 5 more psi I'm sure to make equal power on a stock head, which puts me inline with alot of "normal" people dyno numbers.
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Old Mar 17, 2009 | 08:05 PM
  #39  
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Originally Posted by Sean@Iveytune
The VPRO does not start like an AEM not even close. It starts like the evo does with the stock ecu there is no delayed crank............


Sean
Thanks for clearing that up for me Sean
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Old Mar 17, 2009 | 08:38 PM
  #40  
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Originally Posted by Blue Evo 8
wow, thats impressive Al, looks like there really is no need for COP ignition systems based on the info you are posting here.What plug gaps are you running?

How long have you run the HKS twin fire and the stock coils for ?

I am not doubting that it is possible to do it, but one thing I have noticed is the amount of timing you get out of a set of sparkplugs before they are done. Some of this may be fuel dependent as well, but that wouldnt happen on E85 for instance.

I look forward to your continued testing as well Al. I am currently porting the head for my 2.2 project (like this very night) and decided to check EvoM while eating my chinese. Interesting to say the least
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Old Mar 17, 2009 | 09:20 PM
  #41  
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Originally Posted by SparkTech
In the video, start up time seemed to be about the same as the aem. Should it start quicker than the aem?

Sean any input on Vpro start up vs AEM?
I like turtles.

Last edited by staatz; Mar 17, 2009 at 09:58 PM.
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Old Mar 18, 2009 | 12:53 AM
  #42  
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Hey Al....Why is there an AEM map sensor on the car? The Vpro uses a Black plastic one.

Care to explain
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Old Mar 18, 2009 | 07:54 AM
  #43  
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From: 2003 Evo VIII - Silver
Originally Posted by SparkTech
Hey Al....Why is there an AEM map sensor on the car? The Vpro uses a Black plastic one.

Care to explain
In the world of people with way too much time on their hands trivial pursuits become a form of entertainment.

My thread here is about testing two cylinder heads and quantifying the gains and losses. - PERIOD.

If you have any issues, concerns or other fixations, please feel free to send me a PM or pick up the phone.

To answer your question - the AEM Map and bung was left in place and the HKS Map sensor was installed under the dash into a vac hose that runs inside the car. You'll notice my stock coils and plug wires on there also too if you look closely, no need for any over priced ignition systems.

It was a temporary installation as I was simply trying to work with the product and gain some experience in how it works. I have a long way to go in my education on the product as it is rather unique in many respects.

The unit (the only one we have) belongs to my boss George and will be soon moving to the Bad Bish II which will be up and running again this week OR his '08 STI. I am going to stay with the AEM on my Evo for the time being, the V Pro was just a testing excercise.
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Old Mar 18, 2009 | 08:01 AM
  #44  
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I didn't think it was as you talked about Testing the Vpro. I'm just trying to get an understanding of how it functions and since I saw the aem sensor still plugged in I was just curious.

The overpriced Ignition system comment was uncalled for but since it was made...I'll issue the challenge ANY day. Our system will out HP the HKS Dli on your combination Hands down...say the word i'm up for the challenge.
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Old Mar 18, 2009 | 08:12 AM
  #45  
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