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Severe backfire and engine power cut - WOT, full boost @ 5.5k RPM

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Old Nov 3, 2011 | 09:18 AM
  #16  
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Guys I really appreciate all your input and ideas. I was given a biz card by one of the vendors I do business with, he's on here too and highly recommended speedware motor sports in redmond, wa. I may just hand the car to them and have them flash my ecu and fix the fuel mapping/fuel cut issue. No more WOT until this is fixed, at 95k miles, I'm not gonna risk having to rebuild this ***** before it's time.... Engine has never been tuned pre or post cat removal, so I think this is probably my next move.

Thanks again fellahs.

P.s. My avatar was a one in a million shot by a friend of mine during an open track day at PGP in Kent, Wa. I wish I could afford to get out to the track more often, but my playground is the streets and highways of the emerald city.
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Old Nov 3, 2011 | 09:21 AM
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Originally Posted by AndyCT9W
If it's a fairly violent cut, like you nearly lose a tooth on the steering wheel, it's likely to be fuel cut. (Possibly the same thing as boost cut, I keep reading different things on boost cut).

The definition for fuel cut is that your load is exceeding a certain amount for more than a certain amount of time. Load is relative to boost, so basically your boost is too high for too long. The time is a matter of seconds. I don't know the amount of boost that triggers fuel cut in a factory ROM. My IX fuel cuts at 23 psi, but it has been tuned.

Boosting 30 psi is a bit much. If you don't have a boost controller it sounds like your wastegate isn't doing it's job, faulty or not being controlled properly.

Adjusting the fuel cut is fine if it's done someone who knows what they're doing. It is possible to delete fuel cut but I would never recommend that, it's like taking away your brakes cause you don't plan on slowing down.

Personally I would look into why your boost is going that high before looking at changing your fuel cut.
Having re-read this, I'm just gonna put the cat back on and retest it. If it doesnt spike to 30lbs and doesnt cut, I'm going to look at other ways to get a few more ponies that won't destroy my engine.
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Old Nov 3, 2011 | 12:27 PM
  #18  
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Originally Posted by OfaceGrimmins
Having re-read this, I'm just gonna put the cat back on and retest it. If it doesnt spike to 30lbs and doesnt cut, I'm going to look at other ways to get a few more ponies that won't destroy my engine.
I haven't heard of removing the cat causing over boosting, but it would make sense. If putting the cat on stops your over boosting, then I'd recommend getting a manual boost controller and an ECU tune by a good tuner. Then you can can run with no cat and get more HP quite safely.
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Old Nov 3, 2011 | 02:24 PM
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Originally Posted by AndyCT9W
I haven't heard of removing the cat causing over boosting, but it would make sense. If putting the cat on stops your over boosting, then I'd recommend getting a manual boost controller and an ECU tune by a good tuner. Then you can can run with no cat and get more HP quite safely.
Yeah it's just the damndest thing man... It was fine for almost two-three months after installing the tp. It happened once a month ago, scanned the ecu and had my typical egr insufficient flow, so I removed the egr, performed a coat-hanger abortion with brake clean and compressed air, put it back together after clearing the codes and went out to test it again, and it hasnt done it again up until a few days ago. Hell if I know.
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Old Nov 5, 2011 | 02:28 PM
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UPDATE*

So, under PENDING codes I find today a P0234 stored in reference to wastegate system fault...figures. Smoke test reveals no vacuum leaks other than the mitsubishi standard throttle spring seal.

Scanner says could be an actuator, charging system pressure control system fault, or the ECM itself. Will spend time on monday continuing the diagnosis. Thanks again.
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Old Nov 7, 2011 | 03:11 PM
  #21  
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Ordered a new boost control solenoid. We'll see what happens.
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Old Nov 7, 2011 | 10:00 PM
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Originally Posted by OfaceGrimmins
Ordered a new boost control solenoid. We'll see what happens.
Good luck man. While installing the new solenoid, make sure the "pills" (restrictors) in the solenoid/actuator vacume lines aren't clogged shut either. They *will be harder to blow through than a straight vacume line. Do a search to see which ones have them/or someone chime in.
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Old Nov 8, 2011 | 06:36 AM
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Wouldn't it just be the two lines that connect to the solenoid itself?
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Old Nov 8, 2011 | 04:05 PM
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Originally Posted by OfaceGrimmins
Wouldn't it just be the two lines that connect to the solenoid itself?
No. There's a short line coming out of the wategate actuator. That definitely has a pill in it. Actually, it is THE pill that most modify (restrict more) to allow ECU based boost control to higher the maximum allowable boost cap at the physical level. The restriction really needs to be pretty tight when using stock springed/stock preloaded wastegate actuators. Probably not an issue for you, but it's good to know all about the factory boost control system when you have issues like stated above.

Reference:

https://www.evolutionm.net/forums/ev...-solenoid.html

Post #2 Attachment.

Last edited by evoredy; Nov 8, 2011 at 04:08 PM.
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Old Nov 8, 2011 | 04:42 PM
  #25  
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Originally Posted by evoredy
No. There's a short line coming out of the wategate actuator. That definitely has a pill in it. Actually, it is THE pill that most modify (restrict more) to allow ECU based boost control to higher the maximum allowable boost cap at the physical level. The restriction really needs to be pretty tight when using stock springed/stock preloaded wastegate actuators. Probably not an issue for you, but it's good to know all about the factory boost control system when you have issues like stated above.

Reference:

https://www.evolutionm.net/forums/ev...-solenoid.html

Post #2 Attachment.
Above and beyond man. THANK YOU!
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Old Nov 8, 2011 | 10:56 PM
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To the OP, if you need to get the car retuned work something out with ER. Speedware doesn't have as much experience with the Evo as you would think.
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Old Nov 12, 2011 | 01:40 PM
  #27  
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Originally Posted by evoredy
No. There's a short line coming out of the wategate actuator. That definitely has a pill in it. Actually, it is THE pill that most modify (restrict more) to allow ECU based boost control to higher the maximum allowable boost cap at the physical level. The restriction really needs to be pretty tight when using stock springed/stock preloaded wastegate actuators. Probably not an issue for you, but it's good to know all about the factory boost control system when you have issues like stated above.

Reference:

https://www.evolutionm.net/forums/ev...-solenoid.html

Post #2 Attachment.
Just replaced solenoid. No restriction in any of the lines....
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Old Nov 14, 2011 | 11:26 AM
  #28  
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So far, so good. I placed a ziptie on the vac line to the wg. Boosting a steady 24lbs now, no engine shut-down at this point. Probably not a good idea to leave it at 24psi. No?
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Old Nov 14, 2011 | 02:44 PM
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Sounds like your wastegate didnt do it's job like it was supose to and boost spiked, rev limit hits and fuel cut saves your motor. Your running 24psi now? Are you tuned? Do you have an wideband to watch ur AFR?
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Old Nov 15, 2011 | 02:05 PM
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Negative to all of the above. Need to head to ER next weekend, see what they can do for me.
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