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Developing custom FMIC

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Old Jan 4, 2004 | 05:47 PM
  #16  
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I was wondering if you could post up the measurements of the brackets?
It looks like it will work out really good. I think I will do this in the future. Definitely alot cheaper then going with someone elses intercooler.
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Old Jan 4, 2004 | 06:24 PM
  #17  
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Originally posted by MP5
dirtbike
=

You gonna' upgrade your ic pipes? You'll create some restriction if you don't get rid of the size difference.
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Old Jan 4, 2004 | 08:44 PM
  #18  
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The attchment points came welded on the IC.

I don't have the exact measurements of the brackets, but I have the general demessions.

The IC pipes aren't any more restrictive than with the stock IC.

The pipes go like this:
1 3/4" out of the Turbo, increases to 2 3/8" then into the IC.
The other side is 2 3/8" up to the throttlebody with an increase to 2 3/4" at the throttlebody.
I have 2 1/2" - 3" reducers for attachments to the new IC. (The 2 1/2" reducers will hook up to the stock 2 3/8" IC pipes with a little more tightening of my T-bolt clamps.

Although I am developing 2 1/2" custom IC pipes now too.
Because of my battery re-location and HKS racing Suction. It's a straight shot from the (with 2 x 90deg bends), from the IC to the throttlebody, ( pretty much like Buscher's).

I did alot of measureing before ordering this IC. Even a wider, thicker and longer on will fit.
Attached Thumbnails Developing custom FMIC-ics.jpg  
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Old Jan 4, 2004 | 08:49 PM
  #19  
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There's plenty of room.
I think a 26"X10"X3.5" would be even better.
Could be mounted high enough to clear splash shield and still allow for increased air flow to radiator.
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Old Jan 4, 2004 | 08:51 PM
  #20  
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From: Yuma AZ
Pic of front
Attached Thumbnails Developing custom FMIC-ics2.jpg  
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Old Jan 6, 2004 | 08:02 AM
  #21  
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Nice

It's always refreshing to see someone break out the tools and build their own components.
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Old Jan 7, 2004 | 07:16 PM
  #22  
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Finally finished. Everything fits great.
Took it for a ride, it boosted to 24.5psi then blew the ic hose off the throttle body.
I replaced the clamp and lowered the boost to 20.
Before I replaced the FMIC, I was boosting to 20.5 and hit max boost in 3rd gear at 3400rpms.
I didn't change the boost controller after the FMIC install. Goes to show the stock ic must be restricting boost.
I hit max boost in 3rd at 3200-3300.
Very happy, total investment: $506
Attached Thumbnails Developing custom FMIC-fmic.jpg  
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Old Jan 7, 2004 | 07:17 PM
  #23  
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From: Yuma AZ
Complete
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Old Jan 7, 2004 | 07:19 PM
  #24  
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Trimmed splash pan, used sheet diamond plate alum. to close off area.
Attached Thumbnails Developing custom FMIC-fmic5.jpg  
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Old Jan 7, 2004 | 07:21 PM
  #25  
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Another shot
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Old Jan 7, 2004 | 08:49 PM
  #26  
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From: Oceanside, CA
Very nice man. Did you put in that custom ic piping yet? I will definitely be into getting a setup like this in the future.

Later,
Barry
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Old Jan 8, 2004 | 07:58 AM
  #27  
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It also would have been nice to know what your inlet and outlet temps were on the OE core at the 20.5 psi you were running. Even though you had to "crank down the boost" with your new core "flowing better", how will you know if the new piece is removing more heat from the charge. Not trying to rain on the parade... just want you to make sure you do have a better core.
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Old Jan 8, 2004 | 02:37 PM
  #28  
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Good stuff man!

Like Zeus said, good to see someone rollin' their own stuff.
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Old Jan 8, 2004 | 03:20 PM
  #29  
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Zeus: It would have been nice, but here's my plan, bpclements has a Evo w/ stock IC.
I just got my data logger, when he returns from his trip, I can check his intake temps against mine. This should give a general idea how good (or not) it works. We have similar mods.
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Old Jan 8, 2004 | 09:21 PM
  #30  
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Originally posted by bishiboy
Zeus: It would have been nice, but here's my plan, bpclements has a Evo w/ stock IC.
I just got my data logger, when he returns from his trip, I can check his intake temps against mine. This should give a general idea how good (or not) it works. We have similar mods.
Not the best method, but hey, knock it out. I'm still impressed someone went for the gusto and build their own

Good luck, and I'm sure you'll be posting your results...
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