How much weight does powder coating add to a wheel?
How much weight does powder coating add to a wheel?
Has anyone figured out what powder coating adds to the weight of a wheel?
I'm picking up a new set of wheels that I am considering having powder coated. I don't know if it would add a few ounces or a pound and a half a wheel.
For anyone that has data (not speculation), please chime in...


I'm picking up a new set of wheels that I am considering having powder coated. I don't know if it would add a few ounces or a pound and a half a wheel.
For anyone that has data (not speculation), please chime in...


Powdercoating will add approximately 5% to the weight of the wheel. Example: If your wheel weighs 18lbs before powder coating, it will weight about .9lbs heavier afterwards so about 18.9. This is if the stock wheel that you are powdercoating has no powdercoating on it prior (polished, painted, or clearcoat). If your wheel has been powdercoated previously then the outcome will be a wash.
Powdercoating will add approximately 5% to the weight of the wheel. Example: If your wheel weighs 18lbs before powder coating, it will weight about .9lbs heavier afterwards so about 18.9. This is if the stock wheel that you are powdercoating has no powdercoating on it prior (polished, painted, or clearcoat). If your wheel has been powdercoated previously then the outcome will be a wash.
I'm going to have to lean towards the second answer as being more reasonable. Anyone else?
BTW Each wheel weighs 20.1lbs
Last edited by 06RS; Jul 6, 2009 at 04:35 PM.
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I don't know what else to tell you, if you're looking for a generalized rule of thumb, 5% is it. I've seen as well as researched the matter myself..here are some of the places where I found my answers:
http://forums.nasioc.com/forums/show...php?p=26613725
http://www.ducati848.net/forums/showthread.php?t=12039
Also note that typically powdercoates are sprayed with a thickness of approximately 10g/sq.m or 1.5oz/sq.m so if you know the approximate size of the wheel you can use that formula. I would say that an average 18x9" wheel would have approximately 2.5 sq.m of surface area so take that and multiply it by 1.5oz and you get 3.75oz per layer of powdercoat. Typically a powdercoater will apply 2 coatings so 3.75x2 will give you approximately 7.5 oz per wheel.
http://forums.nasioc.com/forums/show...php?p=26613725
http://www.ducati848.net/forums/showthread.php?t=12039
Also note that typically powdercoates are sprayed with a thickness of approximately 10g/sq.m or 1.5oz/sq.m so if you know the approximate size of the wheel you can use that formula. I would say that an average 18x9" wheel would have approximately 2.5 sq.m of surface area so take that and multiply it by 1.5oz and you get 3.75oz per layer of powdercoat. Typically a powdercoater will apply 2 coatings so 3.75x2 will give you approximately 7.5 oz per wheel.
edit* I retain my above comment if you were speaking in terms of weight, but will rescind them if you were inferring volume.
Last edited by BenJ; Jul 6, 2009 at 05:04 PM.
Correct. That is the case with the electro static method anyways. You may be able to do it diferently with the fluidized bed method but I've never seen it done that way so I couldn't tell you for sure. With the electrostatic method (most common for wheels and such), the powder particles are electrically charged in the gun and the wheel or object being coated is grounded. The electrically charged particles are attracted to the grounded surface like a magnet until the electric charge isn't strong enough to attach through the coating and this is why you would have to bake in order to get two coats...either that or use a higher electrical charge I suppose.


