Notices
Lancer How Tos / Installations Post or link to your detailed how to / installation articles in here. If you have any questions regarding the how tos, feel free to post them in in the Request sub-forum.

How to: Change Belts and/or Crank Pulley for 04+ ES

Thread Tools
 
Search this Thread
 
Old Jul 10, 2008 | 05:28 PM
  #1  
toolmanblink182's Avatar
Thread Starter
Evolving Member
iTrader: (6)
 
Joined: Jul 2007
Posts: 162
Likes: 0
From: Salisbury, MD
How to: Change Belts and/or Crank Pulley for 04+ ES

I have been checking this site for answers for forever, but I finally figured it out.

To change the belts:

3/8" or 1/2" drive Socket Wrench
12mm socket
14mm socket
14mm box-end wrench



Open the hood.

There are two bolts that you are mainly going to be concerned with. There may be three others that cause trouble, but they may not.

Start first by loosening the serpentine belts by loosening (counter clock-wise) this bolt with the 14mm socket:



You should see the belts start to loosen around the AC and Water pumps. If not, then you will need to use the 14mm box-end wrench to loosen this bolt that is located under the AC pulley:



After that, your belt should just fall off. Now its on to the Alternator belt. Start by loosening this bolt that is located to the rear of the engine bay with a 12mm socket:



If it doesn't come off easily, you may need to loosen 2 more bolts.

There is a bolt right next to the one you are at that might need to be loosened:



Loosen it using the 12mm socket.

If you are still having problems, hop under the car and look up at your Alternator, you should see this:



Loosen it using the 12mm socket.

Your belts should fall right off and you'll be able to change them! Put the new ones on and tighten EVERYTHING up back to the way it was.
Reply
Old Jul 10, 2008 | 05:41 PM
  #2  
toolmanblink182's Avatar
Thread Starter
Evolving Member
iTrader: (6)
 
Joined: Jul 2007
Posts: 162
Likes: 0
From: Salisbury, MD
To change the Crank Pulley, you will need:

Everything from above plus:
12" breaker bar
22mm socket
Jack stand
Straight blade screw driver
A good friend

Start at the point where all your belts are off.

Take off your front passenger tire and remove the Wheel well lining by popping the clips with your straight blade:



You will see the Crank pulley right there. The easiest way that I found to remove it was to put the breaker bar on the bolt and place the handle on the frame:



From here, get your friend to get in the driver's seat while you hold the breaker bar. Have him turn the key and jump the car, DO NOT START IT. You can ensure that the car won't start by unplugging the spark plugs. Doing this will turn the crank forward and keep the bolt still, essentially loosening it.

Take off the bolt and give the Crank pulley a tug and it should come right off.

Replace it with your new spiffy Lightweight Crank pulley:



Put the bolt back on and tighten it with the breaker bar. If it spins, have your friend put the car in 5th gear and push as hard as he can on the brakes. This will prevent the pulley from spinning and give you the umph to tighten it up.

Put your belts back on and your wheel well on and that's it!!!!!!

If you have any questions about the install, feel free to PM me!

P.S. Yes I know the pics are sideways, not sure how to fix it. Tilt your head to the left?
Reply
Old Jul 10, 2008 | 05:54 PM
  #3  
toolmanblink182's Avatar
Thread Starter
Evolving Member
iTrader: (6)
 
Joined: Jul 2007
Posts: 162
Likes: 0
From: Salisbury, MD
What do you guys think? Sticky-worth?

Last edited by toolmanblink182; Jul 10, 2008 at 05:58 PM.
Reply
Old Jul 10, 2008 | 10:11 PM
  #4  
1lancer's Avatar
Newbie
 
Joined: Apr 2008
Posts: 69
Likes: 0
From: windsor,ontario
very nice write up.....now all i need is the pulley......lol
Reply
Old Jul 11, 2008 | 12:13 AM
  #5  
toolmanblink182's Avatar
Thread Starter
Evolving Member
iTrader: (6)
 
Joined: Jul 2007
Posts: 162
Likes: 0
From: Salisbury, MD
Yeah, the Ralliarts have a different setup and require different stuff. Just figured I'd write up my experience for all you guys with 4G94 engines. Also, it works wonders! I notice a big difference! I recommend this to all of you! This was first ever engine mod (besides the intake, but come on)!
Reply
Old Jul 11, 2008 | 04:57 AM
  #6  
lancer2show's Avatar
Evolved Member
iTrader: (11)
 
Joined: Sep 2005
Posts: 1,643
Likes: 1
From: newport news virginia
nice write up man.
Reply
Old Jul 11, 2008 | 12:22 PM
  #7  
toolmanblink182's Avatar
Thread Starter
Evolving Member
iTrader: (6)
 
Joined: Jul 2007
Posts: 162
Likes: 0
From: Salisbury, MD
Why thank you! Hows it going? ^^^^
Reply
Old Jul 11, 2008 | 01:42 PM
  #8  
lancer2show's Avatar
Evolved Member
iTrader: (11)
 
Joined: Sep 2005
Posts: 1,643
Likes: 1
From: newport news virginia
pretty good man, you? i see your car is moving a long nicely..haha
Reply
Old Jul 11, 2008 | 04:41 PM
  #9  
toolmanblink182's Avatar
Thread Starter
Evolving Member
iTrader: (6)
 
Joined: Jul 2007
Posts: 162
Likes: 0
From: Salisbury, MD
Yes it is. I am getting an Injen CAI and RRM Piggyback ECU on July 14th. That's when DHL will deliver them. My next write-up will be my Piggyback ECU install, I already posted instructions, but when I get it and put it on, I'll post pics. I may post a how to on the CAI, but there are plenty of those...

Anything I can do to help the community!
Reply
Old Jul 18, 2008 | 08:43 AM
  #10  
*Zero*'s Avatar
Evolving Member
iTrader: (2)
 
Joined: Jan 2007
Posts: 152
Likes: 0
From: Phoenix AZ
nice write up bro...im gonna install my RRM one here in a week or two....
Reply
Old Aug 22, 2008 | 02:18 PM
  #11  
ynotlim's Avatar
Newbie
 
Joined: Jul 2008
Posts: 21
Likes: 0
From: Cypress CA
awesome write up. You might want to include the torque for each nut & bolt.

Last edited by ynotlim; Aug 22, 2008 at 09:59 PM.
Reply
Old Aug 23, 2008 | 01:30 AM
  #12  
doctorjon's Avatar
Evolved Member
 
Joined: Jun 2008
Posts: 827
Likes: 0
From: Forth Worth, Texas
Pretty nice write-up. So is it a big difference? Does it eat a lot of gas?
Reply
Old Dec 14, 2008 | 05:59 AM
  #13  
spyghost's Avatar
Newbie
 
Joined: Feb 2008
Posts: 23
Likes: 0
From: Philippines
isn't cranking while you have the breaker bar scary? i can't imagine it mate
Reply
Old Jan 10, 2009 | 09:28 PM
  #14  
deftones1868's Avatar
Newbie
 
Joined: Sep 2008
Posts: 20
Likes: 0
From: mentor, oh
nevermind.

Last edited by deftones1868; Jan 11, 2009 at 06:25 AM.
Reply
Old Apr 25, 2009 | 10:45 PM
  #15  
flowmaniacscrew's Avatar
Newbie
 
Joined: Apr 2009
Posts: 1
Likes: 0
From: somewghere
Originally Posted by toolmanblink182
To change the Crank Pulley, you will need:

Everything from above plus:
12" breaker bar
22mm socket
Jack stand
Straight blade screw driver
A good friend

Start at the point where all your belts are off.

Take off your front passenger tire and remove the Wheel well lining by popping the clips with your straight blade:



You will see the Crank pulley right there. The easiest way that I found to remove it was to put the breaker bar on the bolt and place the handle on the frame:



From here, get your friend to get in the driver's seat while you hold the breaker bar. Have him turn the key and jump the car, DO NOT START IT. You can ensure that the car won't start by unplugging the spark plugs. Doing this will turn the crank forward and keep the bolt still, essentially loosening it.

Take off the bolt and give the Crank pulley a tug and it should come right off.

Replace it with your new spiffy Lightweight Crank pulley:



Put the bolt back on and tighten it with the breaker bar. If it spins, have your friend put the car in 5th gear and push as hard as he can on the brakes. This will prevent the pulley from spinning and give you the umph to tighten it up.

Put your belts back on and your wheel well on and that's it!!!!!!

If you have any questions about the install, feel free to PM me!

P.S. Yes I know the pics are sideways, not sure how to fix it. Tilt your head to the left?




do you have to have all the belts off the pulley(s)?
when i do my 99 civic si...the Crank Pulley still moves..
help me plzzzz...i put a metal stick to stop the power steering pulley..
but the crank pulley still move..plz help.!!
Reply



All times are GMT -7. The time now is 01:10 AM.