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87 Mitsubishi Starion 4G64.3 Swap Time

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Old Nov 12, 2015, 03:04 AM
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87 Mitsubishi Starion 4G64.3 Swap Time

STILL BUYING ENGINE PARTS.

* Build List "Parts I Currently Have"
6-Bolt 4G64 Wideblock
6-Bolt 4G64 Crankshaft
6-Bolt 4G63 Dohc Cylinder Head
6-Bolt Pauter 156mm X-Beam Rods
Jay Racing Billet Main Caps
Kiggly Main Girdle Brace
Kiggly Racing Beehive Valve Springs
Ferrea Stainless Steel Intake & Exhaust Valves
Ferrea Intake & Exhaust Valve Guides
GSC Power Blue Intake & Exhaust Valve Stem Seals
JDM Evo 8 Intake Manifold
Holset HE351CW Turbocharger
Arp Head Studs
Arp Main Studs
Jay Racing Front Water Outlet
Jay Racing Blank Coil Plate
Jay Racing GM Alternator Relocation Bracket
Shaved Dual -AN'd Valve Cover


*Parts Being Used From Previous Motor
Aem EMS-4
Aem Smart Coils
Aem FPR
Aem Boost Solenoid
KDM Mpi Intercooler Piping
KDM 4" Intercooler
KDM Radiator
KDM 3" Exhaust
Greddy Type-R Bov
Motorad High Flow Thermostat
Fenderwell Cold Air Intake

Current Installed Mod List

Drivetrain Modifications:
Competition Stage 4 - 6 Puck Sprung Clutch
Short Shifter
Poly Transmission Mount
GNT Torque Tube Bushings
GNT Differential Mounts

Suspension Modifications:

S&M Front Tri-Point Strut Bar
S&M Rear Strut Bar
Cusco Front Adjustable Camber Plates
Eibach Pro Lowering Springs
Front Suspension Tech Larger Sway Bar
Rear Suspension Tech Larger Sway Bar

Brake/Wheel Modifications:

Abs Bypass Line
Refinished & Polished Rims
Datsun Z Brake Reservoir's
Slotted & Drilled Rotors

Interior Modifications:
Tan and Black Leather Interior
Autometer Carbon Fiber Boost Gauge
Innovate Digital Wideband
35% Madico Tint
Push Button 2 Step Shifter Knob
Console Hi/Lo Boost Switch
Aem Usb Ecu Port

Electrical Modifications:

GM 110 Amp Alternator
Red Top Optima Battery
Welders Wire Battery Relocation
Custom Relayed Cooling Fan Harness
Putco H4 Relayed Headlight Harness
Silver Star Zxe H3 55 Watt Fog Bulbs

L.E.D. Modifications:

X2 Truck-Lite 5x7 Led Headlights - 2600 Lumens
X1 White Ashtray Led - 10 Lumens
X2 Amber Front Side Marker Led - 100 Lumens
X6 Red Tail Light Can Bus Led - 420 Lumens
X2 Amber Front Signal Can Bus Led - 100 Lumens
X2 White License Plate Led - 150 lumens
X2 White Reverse Led - 400 Lumens
X2 White Front Running Markers - 260 Lumens
X1 Third Brake Led - 62 Lumens
X3 Door & Dome Led - 80 Lumens
X1 CF12ANL-01 Led Flasher Relay

Replaced Oem Parts:
New Wheel Bearings
New Control Arm Bushings
New Strut Rod Bushings
New Ball Joints
New Tie Rods
New Tie Rod Adjuster
New A/C O-Rings

Other Modifications:
83 Metal Scooped Hood
Anti-Roll Over Valve
Rotella T6

I have two wideblocks. One is a G64B and other is the 4G64. Using the G64B for the mock up build while I order and build the 4G64. Mock up pics below.






P.S. CAR IS ALREADY WIRED FOR SPEED DENSITY USING A 4G63 SENSOR, WAS A DAILY DRIVER FOR THE PAST 12K MILES...








Bought these 156mm 6-bolt Pauter Light Weight X-Beams for 450, had them inspected at a machine shop and all came out 100%




Didn't want the Pauters to be alone so also bought this to keep them company




Jay Racing GM/Saturn Alternator Relocation kit with optional Steel Bracket.





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Jdm Evo 8 7 Bolt Intake Converted To 6 Bolt.

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Old Nov 13, 2015, 05:19 AM
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Way to go man, it's nice to see one of these. I had a poster of a Starion on my bedroom wall from 9 years old till my 20's.
Old Nov 13, 2015, 06:35 AM
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Subscribed. From a guy who is an original Evo IX-MR, and an original owner of a 1989 Starion ESI-R, good luck! I'm a purist, and believe on using original motors, but this I have to see. Good luck! Hope it's an 'easy' build for you!
Old Nov 29, 2015, 04:12 AM
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Prepped the car on Saturday in order to get the exhaust manifold made for the car. Car is going to the Fabricator in a week.... Shortened the drivers side intercooler pipe by 4 inches and it works lovely on this motor, its from the mpi g54b build. Turbo is temporarily bolted to a bracket to take this picture

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Old Dec 12, 2015, 03:03 PM
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Car went to KLM Fabrication to get the top mount exhaust manifold, inlet, downpipe section and a intercooler pipe made.

Klm Fabrication Website

http://www.klmfab.com/

Klm Fabrication Facebook
https://www.facebook.com/KLM-Fabrica...54725/?fref=ts

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Old Dec 12, 2015, 03:07 PM
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Originally Posted by 06_SSL
I am curios what your going to do with the thermostat housing? I made my own motor mounts to move it forward just enough compared to using the quest mounts. Just trying to pick you brain.
Jay Racing Front Water Outlet
http://www.jayracing.com/dsm-cooling...sing-p-28.html


Google Image

Old Dec 25, 2015, 12:53 AM
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KLM Fab creating art.

Klm Fabrication Website
http://www.klmfab.com/

Klm Fabrication Facebook
https://www.facebook.com/KLM-Fabrica...54725/?fref=ts

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Old Dec 29, 2015, 03:52 PM
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These Guys Are Amazing! Just Tacked Up For Now Before Final Welding! And Its Schedule 40 Stainless!

Klm Fabrication Website
http://www.klmfab.com/

Klm Fabrication Facebook
https://www.facebook.com/KLM-Fabrica...54725/?fref=ts


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Old Dec 30, 2015, 04:36 PM
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Almost There!!!

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Old Dec 30, 2015, 06:25 PM
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I love it a true classic
Old Dec 31, 2015, 11:19 AM
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Looking Good

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