Water injection for autocross
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Joined: Jul 2004
Posts: 4,606
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From: Northern Virginia
At what water to fuel ratio do you have to start worrying about hydrolock?
Interesting comment on rotor inertia -- I had never thought about that. I know that I have been concerned about how fast a water injection system could ramp up pressure if you go from no or low boost in mid-rpm conditions to WOT and a sudden spike in boost, which you would see on an autocross course all the time. I guess the rotor-less design of the Aquamist/Perrin pumps would help there.
Interesting comment on rotor inertia -- I had never thought about that. I know that I have been concerned about how fast a water injection system could ramp up pressure if you go from no or low boost in mid-rpm conditions to WOT and a sudden spike in boost, which you would see on an autocross course all the time. I guess the rotor-less design of the Aquamist/Perrin pumps would help there.
I have received a video sometime ago from someone running a pump-speed progressive system, the water flow was captured on video. This might help you identify some issues rarely mentioned.
dead link removed
dead link removed
Last edited by Richard L; Jan 8, 2007 at 02:07 PM.
I have found another video he posted, it is not as good but the car was on boost rather ramping up.
http://s8.photobucket.com/albums/a32...3092006011.flv
http://s8.photobucket.com/albums/a32...3092006011.flv
I have found another video he posted, it is not as good but the car was on boost rather ramping up.
http://s8.photobucket.com/albums/a32...3092006011.flv
http://s8.photobucket.com/albums/a32...3092006011.flv
slow car,
I am afraid there are hundred and hundreds of this type of "progressive pump speed" systems out there and no one seemed to notice this pitfall. The fluid flow always lags behind the boost.
The pump also takes time to decellerate when the throttle is snapped shut. It will continue to make pressure and inject fluid - an inline solenoid valve will
solve this problem, lowering the component cost plays a big part - much cheaper to put a loaded checkvalve than a good quality inline solenoid valve.
The link you gave above stated this problem very clearly. you just get what you paid, no short cuts.
I am afraid there are hundred and hundreds of this type of "progressive pump speed" systems out there and no one seemed to notice this pitfall. The fluid flow always lags behind the boost.
The pump also takes time to decellerate when the throttle is snapped shut. It will continue to make pressure and inject fluid - an inline solenoid valve will
solve this problem, lowering the component cost plays a big part - much cheaper to put a loaded checkvalve than a good quality inline solenoid valve.
The link you gave above stated this problem very clearly. you just get what you paid, no short cuts.
The solution to the 'inconsistent' flow problem is to use some kind of feedback loop to tune the AFR. A signal from the alky system that 'fluid is actually flowing' (which doubles as a 'decent' saftey net [I'm well aware that it doesn't cover all situations]) combined with some closed loop feedback from a wideband works well for a cost effective setup. Or closed loop fueling based on a flow meter would work as well, but obviously a bit more costly.
From personal experience, a feedback signal from the pump pressure switch to the ECU eliminates 95% of the problem, which for is a 'good enough' solution for most.
From personal experience, a feedback signal from the pump pressure switch to the ECU eliminates 95% of the problem, which for is a 'good enough' solution for most.
It's very simple, because my MBC has clicks that make it easy to set my boost at different levels, and it's very easy to load my separate maps. I also have 2 other maps - one for drag with race gas + alky, and one for road racing with a 91/110 mix + alky but more conservative.
After my BSP Evo was totaled in July, I raced my new SM Evo with alky at 6 events with no questions about my alky. I only found out it was illegal after finding some of your posts on here and the SCCA forum. I guess the race gas would be a nice solution, I would just need to find a local source.
The solution to the 'inconsistent' flow problem is to use some kind of feedback loop to tune the AFR. A signal from the alky system that 'fluid is actually flowing' (which doubles as a 'decent' saftey net [I'm well aware that it doesn't cover all situations]) combined with some closed loop feedback from a wideband works well for a cost effective setup. Or closed loop fueling based on a flow meter would work as well, but obviously a bit more costly.
From personal experience, a feedback signal from the pump pressure switch to the ECU eliminates 95% of the problem, which for is a 'good enough' solution for most.
From personal experience, a feedback signal from the pump pressure switch to the ECU eliminates 95% of the problem, which for is a 'good enough' solution for most.
After my BSP Evo was totaled in July, I raced my new SM Evo with alky at 6 events with no questions about my alky. I only found out it was illegal after finding some of your posts on here and the SCCA forum. I guess the race gas would be a nice solution, I would just need to find a local source.
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