EGR elimination !!
#16
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Before anyone starts going ***** nilly and eliminating critical aspects of the engine that are universally accepted by engineers throughout the world who have thought about this way more than you have, think about why they implemented this system and what tradeoffs you're incurring when you start changing it.
Last edited by Kurt; Jun 7, 2007 at 09:06 AM.
#17
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Just read on a DSM forum that they have used a soda can to make a replacement gasket(minus the holes on the OEM gasket) and used that as a replacement for the Stock gasket with the holes. You bolt everything up as it should be but instead of the gasket with the holes in it, you have a gasket without any. Its like using a block off plate but your EGR valve stays active(Opens but nothing comes thru because there are no holes in the soda can gasket) good luck!
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like what I said, only I was assuming (for some reason) the valve would be mechanically blocked when mounted directly to the plate. I have never seen the exhaust side of an EGR valve
#19
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Well, here's the valve. I believe it is what I assumed, a stepper controlling a pintle on a screw drive, thus blocking the amount of flow from one chamber to the next depending on how far the pintle is driven in. I'll get the motor off the unit and post those too. The screwdrive I have right now is no good and I dont want to strip the screws.
Last edited by drewbad; Jun 7, 2007 at 04:31 AM.
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from what I can tell there is no feedback in the valve itself, the diodes are in the ecu, and you should be able to accomplish this by putting a resistor between pin 2 and pins 1 and 3, and between pin 5 and pins 4 and 6.
if you want I will bust out teh ms paint skilz hopefully that's self explanatory.
you still to worry about other sensors not seeing regular signals when you block this flow, regardless of whether or not it thinks the motor is attached.
if you want I will bust out teh ms paint skilz hopefully that's self explanatory.
you still to worry about other sensors not seeing regular signals when you block this flow, regardless of whether or not it thinks the motor is attached.
#21
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I found a better screwdriver and disassembled. You can see that there is a screwdrive that travels up and down. I was able to grab it with pliers and pull it out.
This eludes that you could block off the plate and pull out the pintle without messing with resistors.
This eludes that you could block off the plate and pull out the pintle without messing with resistors.
#23
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I'll make a cover from a beer can and pull the pintle to see what happens. Hopefully I can do this by the weekend. Let us see if I get a CEL!
Last edited by drewbad; Jun 7, 2007 at 06:00 AM.
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SOme of the best inventions came from a beer can (remember the Wifi antenna heheh) not to mention beer itself is delightfull
DREW thanks a lot for all your help . IF it weren't for you I would had to wait until my manifold arrives.
DAN so we can do this mechanically and electronically
mechanically ; find a way to mount the valve at the top of the blockoff plate (easy) maybe two longer bolts.
Electronically ; we need then 4 resistors am I right ?
DREW thanks a lot for all your help . IF it weren't for you I would had to wait until my manifold arrives.
DAN so we can do this mechanically and electronically
mechanically ; find a way to mount the valve at the top of the blockoff plate (easy) maybe two longer bolts.
Electronically ; we need then 4 resistors am I right ?
#27
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OK we have a bonus. In the middle of cutting up the beer can (may she rest in peices) I decided that no flange cover is needed. The valve is spring loaded, normally closed. By removing what I call the "pintle", nothing will push this valve open.
#28
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Alright drew , can you verify that the valve after you remove the piece wont fall apart , cause if it can fall into the intake port (I dont wanna imagine what kind of damage it might inflict)
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remember, there is a vacuum on that hole too so make sure it won't get pulled open by the vacuum.
four resistors will definitely work, you can do this at the ECU instead of in the engine bay also.
four resistors will definitely work, you can do this at the ECU instead of in the engine bay also.