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How to UN-FUBAR an ECU, by TTP-Engineering!

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Old Oct 5, 2009 | 05:53 PM
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How to UN-FUBAR an ECU, by TTP-Engineering!



T_Russ from Connecticut came in with his undisclosed vendor turbokit because of a concern he had with the way the car was running. He was already well aware of our name as an expert tuner with the stock ECU by our reputation on evom as well as having ridden in his buddy Chris's 500whp+ stock block TS35R Evo IX.

T_Russ's car was equipped with a prehistoric dinosaur-like turbokit of the cast manifold T3 design and was probably one of the first units made back in 04-05 for the car. The car had idle issues, fuel trim issues and was just plain annoying to drive.

After pulling the existing ECU mapping, it was fairly clear that there were some major contributing factors involved.



It does not take a rocket scientist to figure out that the injectors of the 680cc variety were not scaled correctly, the fuel map left much to be desired, and the ignition timing was far too advanced in the map pulled from the ECU.

The customer stated that he "beats on the car all of the time" so we figured, what the hell. If it has not blown up yet, lets run a baseline pull and see what happens. Here is the datalog from the pull:

Code:
TPS	RPM   Knock Timing
47	2094	0	20
52	2125	0	18
100	2188	0	18
100	2219	0	18
100	2281	0	19
100	2313	0	19
100	2375	0	19
100	2438	0	19
100	2500	0	19
100	2531	0	19
100	2594	0	19
100	2625	0	20
100	2656	0	20
100	2719	0	20
100	2750	0	21
100	2781	0	21
100	2844	0	20
100	2906	1	20
100	2938	1	21
100	3000	0	20
100	3063	1	18
100	3094	1	20
100	3156	2	18
100	3188	2	19
100	3281	1	17
100	3344	1	17
100	3406	1	17
100	3469	0	18
100	3531	0	17
100	3594	0	15
100	3656	0	14
100	3750	0	13
100	3844	0	12
100	3906	0	11
100	4031	0	10
100	4125	0	9
100	4219	0	9
100	4281	0	9
100	4375	0	9
100	4500	0	9
100	4594	0	9
100	4688	0	9
100	4781	0	9
100	4938	0	9
100	5063	0	8
100	5156	0	9
100	5219	0	9
100	5313	0	9
100	5375	1	9
100	5500	1	9
100	5563	1	9
100	5656	1	10
100	5719	6	8
100	5813	6	9
100	5875	6	9
100	5969	5	10
100	6063	5	10
100	6125	10	9
100	6188	10	9
100	6281	9	11
100	6375	9	11
100	6438	9	12
100	6563	14	10
100	6594	17	9
100	6656	17	9
100	6719	16	10
100	6781	22	11
100	6844	22	9
100	6906	21	9
100	6938	21	10
100	7000	21	10
100	7031	20	11
100	7094	20	11
100	7156	20	11
100	7188	20	11
100	7250	19	11
100	7313	19	11
100	7344	19	11
100	7406	18	12
Yeah, so up to 22 counts of knock on the existing tune with the ECU dumping fuel, we decided that would be the last of the punishment the poor engine would have to endure. With some swift changes to the ecu, proper scaling of the injectors, mapping the fuel and ignition tables, idle, idle bypass valve etc, we had the car by the reins and within 0-3 counts which is our acceptable range of normal engine noise.

Considering much less ignition timing and a prehistoric turbokit, here are the before and after overlays:

Last edited by TTP Engineering; Oct 6, 2009 at 05:10 PM.
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Old Oct 5, 2009 | 08:45 PM
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Wow. Those are some, um, "interesting" fuel and timing maps. Glad to see that things got sorted out with the car.
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Old Oct 5, 2009 | 08:53 PM
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Lol thats classic, scaling injectors via open loop fuel tables, I must say I have seen that before as well.
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Old Oct 5, 2009 | 08:53 PM
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Graphs not showing Scott.
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Old Oct 5, 2009 | 08:57 PM
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Originally Posted by Jk's03EVO
Graphs not showing Scott.
For whatever reason, TTP's dyno graph images from the Photobucket account don't show up properly in Internet Explorer (at least they don't work for me either). Try viewing this thread in Firefox or Google Chrome, and the images should be viewable.

Last edited by 97TSiAWD; Oct 5, 2009 at 08:59 PM.
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Old Oct 5, 2009 | 09:01 PM
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Originally Posted by 97TSiAWD
For whatever reason, TTP's dyno graph images from the Photobucket account don't show up properly in Internet Explorer (at least they don't work for me either). Try viewing this thread in Firefox or Google Chrome, and the images should be viewable.
Thanks for the tip. I have been trying to figure out why some people cannot see pics while others can.
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Old Oct 5, 2009 | 09:09 PM
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wow, nice knock!
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Old Oct 6, 2009 | 02:12 AM
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Cant see it either.
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Old Oct 6, 2009 | 06:37 AM
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Those original fuel & timing maps are scary!
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Old Oct 6, 2009 | 07:08 AM
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Nice work, Scott. It's scary what some people pay for and how others call themselves tuners. I'm pretty sure I know who 'tuned' that as well from looking at the maps.

I just got done 'arguing' with someone else about their 'tuner'. Take this thread as a good example...just because someone is charging you a ton of money to 'tune' your car, that doesn't mean they know what they are doing...even if they have 'tuned' x amount of 800whp cars.

Save your car and take it to a reputable tuner like Scott or do yourself a favor and start learning how to tune yourself. You would be surprised at how bad some known tuners are/were and quickly learn who the good tuners are.
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Old Oct 6, 2009 | 07:19 AM
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Originally Posted by TTP Engineering
22 counts of knock on the existing tune
I just spit up my Bojangles sweet tea on my work lap top
Thank god for knock sensors ........

Scott , when you "qoute" the 1st post you can see another "tuner" name in the quote .
(Cough 8888888 )

Last edited by matt55; Oct 6, 2009 at 08:49 AM. Reason: Have a bad cough
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Old Oct 6, 2009 | 08:06 AM
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Holy Hell 22 counts of knock. Wow good to know the motor held up. I wonder Scott was the high and low ignition map exactly the same? What I just noticed why is the fuel that lean it's almost set to stoich

Last edited by DBallz; Oct 6, 2009 at 08:09 AM.
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Old Oct 6, 2009 | 08:29 AM
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Originally Posted by DBallz
Holy Hell 22 counts of knock. Wow good to know the motor held up. I wonder Scott was the high and low ignition map exactly the same? What I just noticed why is the fuel that lean it's almost set to stoich
Because that 'tuner' didn't know how to scale and tune injectors properly.
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Old Oct 6, 2009 | 08:46 AM
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Originally Posted by l2r99gst
Because that 'tuner' didn't know how to scale and tune injectors properly.
Maybe its a tune from back in the day before ecuflash? I know this has been discussed add-nausium. Remember it wasn't so long ago when we were not very lucky to have unraveled all of the secrets of the stock ECU 22 counts of knock is inexcusable though. The owner obviously hasn't checked up on their tune in WAY too long. Periodic logging should be part of regular maintenance. This is why tephra's KnockCEL is awesome, you'd know if the car was knocking all the time w/o even hooking up a logger.
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Old Oct 6, 2009 | 08:58 AM
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Originally Posted by DBallz
Holy Hell 22 counts of knock. Wow good to know the motor held up. I wonder Scott was the high and low ignition map exactly the same? What I just noticed why is the fuel that lean it's almost set to stoich

The fuel is that lean because the original tuner did not scale the Injectors instead leaned out the fuel map to make up for the added fuel and obtain the desired AFR's. You can do it that way and get results it's just not optimal and way more of a PITA
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