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Old Oct 1, 2004 | 10:54 AM
  #46  
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If I were to make an engineering list of the potiental failure pieces (in order of priority) and how to mitigate the risk I'd go with:

1.) Adequate water in the WI Tank.
2.) Nozzle Clogging.
3.) WI Motor Burn-Out
4.) Connectors Failing (both mechanical and electrical)
5.) Electronics Burn-Out.

I think 4 and 5 can be switched in priority. The result of any failure without adequate fueling and timing adjustment could result in engine failure.

I think I'm going to post later on the mitigaton solutions for each item.

Thanks,

jcnel
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Old Oct 1, 2004 | 11:00 AM
  #47  
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From: Royse City, TX
Originally Posted by Zeus
Where's David? I need more info. I've always been against adding a WI system to a high strung daily driver because you are adding one more system that has the potental for failure... however, with more and more safety features being added to these systems, I becoming interested.
Actually, my boost solenoid setup has a relay in it (its closed if the WI system is working) so if the fault indicator light goes on, it opens the relay and my car runs at wastegate pressure, only I get a CEL light because the boost solenoid is no longer "Connected" Actually its a good thing..
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Old Oct 1, 2004 | 11:30 AM
  #48  
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From: Agrestic
Originally Posted by jcnel_evo8
If I were to make an engineering list of the potiental failure pieces (in order of priority) and how to mitigate the risk I'd go with:

1.) Adequate water in the WI Tank.
2.) Nozzle Clogging.
3.) WI Motor Burn-Out
4.) Connectors Failing (both mechanical and electrical)
5.) Electronics Burn-Out.

I think 4 and 5 can be switched in priority. The result of any failure without adequate fueling and timing adjustment could result in engine failure.

I think I'm going to post later on the mitigaton solutions for each item.

Thanks,

jcnel
It seems Aquamist has done a pretty good job at providing various safeguard mechanisms that can be added to their base system or already come with their "higher" end, more complex systems.

Here are some ideas:
http://www.aquamist.co.uk/phpBB2/viewforum.php?f=18

Failure of connectors or other electronics failures will always be tough to handle without build mechanical safeguards or redundant systems.
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Old Oct 1, 2004 | 11:59 AM
  #49  
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Number 1 in the list is easily overcome by using your stock windshield wiper reservoir. That already has a level sender that alerts you to low levels.

Eric
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Old Oct 4, 2004 | 07:28 AM
  #50  
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O.K. Here are some answers and a more detailed run down of it.

We are using a kit built by SMC. It is a "standalone" kit. Has a tank with a "fuel" pump in it, braided stainless lines, the alcohol nozzle and a controller.

This kit can be used by itself or with any and all aftermarket computers. It controls itself. No need to wire it into the EMS or any other computer.

It is triggered by boost. You can set the on point to any boost level you want. In Mike's car we set it to come on around 18 psi. Then you can also vary the amount of pump speed (alcohol) that is injected through another knob.

The kit required mounting a bottle, drilling a hole in your upper i/c pipe to put the nozzle in and mounting the head unit. From there you will have to run a hot and ground wire. Pretty straight forward and simple.

The kit we have been talking about is $399. There is also a progressive kit available that lets you set the boost point you want the alcohol to start to inject and a full on boost point when the alcohol is injecting at 100%. That kit is $499.

I am working with them right now to get a kit that will actually use the stock intercooler sprayer bottle as the resevoir. This will eliminate the ability to spray on the intercooler itself but will make for one very clean install.

We use straight denatured alcohol in the tank, you have to add a little oil to it to keep the pump lubricated. 1 gallon of this at Home Depot costs about $10. The bottle holds about a 1/2 gallon. The 1/2 gallon bottle will last about 8 passes with the pump speed on max and the alcohol basically on the entire run.

David Buschur
www.buschurracing.com
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Old Oct 4, 2004 | 07:34 AM
  #51  
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Another point. This is NOT a water/alcohol kit. This is set up for use of 100% alcohol. There is a lighted display with the kit that tells you when the alcohol is low and when it is actually spraying.

The only problem I could see is if you had the boost cranked way up with the kit and then neglected to pay attention to the alcohol level in the tank. I have heard of no failures with this kit, not saying they haven't happened, I just personally have not heard of any.

David Buschur
www.buschurracing.com
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Old Oct 4, 2004 | 09:35 AM
  #52  
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Originally Posted by davidbuschur
I am working with them right now to get a kit that will actually use the stock intercooler sprayer bottle as the resevoir. This will eliminate the ability to spray on the intercooler itself but will make for one very clean install.
This sounds excellent! After years of successful results that I've had with alcohol injection on my other 4G63 cars, I will definitely be getting this kit for my Evo. Keep up the great work David!

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Old Oct 4, 2004 | 12:30 PM
  #53  
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Any pictures of the kit and control unit? Does it have the same unit as the grand nationals?
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Old Oct 4, 2004 | 04:49 PM
  #54  
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Nice starion underdog. Oh the memories.
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Old Oct 5, 2004 | 05:05 PM
  #55  
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David- Any way to make another kit with a 1 gallon tank so for us using it in our daily drivers??
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Old Oct 5, 2004 | 06:59 PM
  #56  
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... if I use WI, I'm going to either find, or build a kit that uses the OE intercooler bottle for packaging purposes. Also, I'm set on either water or the windshield mix for the daily driver.

This is a great price for a great product though.
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Old Oct 5, 2004 | 08:39 PM
  #57  
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Is this kit ready yet?
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Old Oct 5, 2004 | 08:43 PM
  #58  
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Methanol =

We had a supra here that made 703whp on 93 octane and methanol, then they drained the pump gas and put in straight C16 and turned off the meth and made 698whp. for meth.
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Old Oct 6, 2004 | 12:17 AM
  #59  
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David- you say this is 100% alcohol kit, but what is stopping us from using a 50/50 mix(alchy/water) to get the best of both worlds????
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Old Oct 6, 2004 | 06:45 AM
  #60  
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Originally Posted by davidbuschur
Another point. This is NOT a water/alcohol kit. This is set up for use of 100% alcohol.

I have a similar question to the above.

Dave- Do you mean this kit is only for Alcohol?

What are the differences between using 100% alcohol, 50/50 water and alchy, or 50/50 water and meth?

Some people use water, and from what I understand when it is sprayed it pretty much just serves as a heat absorber and cools the air. Do the 3 options I mentioned just have a higher oct rating than the other?

Thanks in advanced.
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