What Gives?: Twin Disc Systems by the numbers
Originally Posted by Az3ar
Ok here is the real answer then. EVOs have been out for no more than 2 years max and our experience with them is soo limited especially when it comes to drivetrain. The highest mileage on an EVO now is around 76K and the guy lives here in DC and has stock clutch. So yes the stock clutch handles like a champ for a long time if you don’t launch it and you are stock. Anything else is not fully tested and I don’t care what vendors say as no one of them have driven the RPS. ATS, ACT and Exedy for 70K miles and told us how it did hold after all these miles. No one has the true answer for you because no one knows yet. For now you have to pay to play
Good luck
Good luck
Originally Posted by timmiii
Im considering to get a triple plate instead of the twin plate but, i also read that the Exedy triple plate clutch (i believe it was C/C) were not drivable in the street. Although thats what i read from Exedy about their product line conclusion.
Can someone please clearify this issue for me, i'm looking for a clutch that will hold up to 600HP, WILL last, light wieght, street, circuit, and auto-x compatable, also can shift quicker, also it would be nice if this clutch can sustain its long life gevity but can handle about 3 to 5 7,000+RPM launches without any problems or warpage.
Thanks for your help guys, this thread has been extremely helpful through many asspects.
Can someone please clearify this issue for me, i'm looking for a clutch that will hold up to 600HP, WILL last, light wieght, street, circuit, and auto-x compatable, also can shift quicker, also it would be nice if this clutch can sustain its long life gevity but can handle about 3 to 5 7,000+RPM launches without any problems or warpage.
Thanks for your help guys, this thread has been extremely helpful through many asspects.
Last edited by LogicPerformanc; Feb 8, 2005 at 08:55 AM.
Originally Posted by VTECH8TR
Then in that case i will stick with the ACT
, that TT runs 9's on.
well I heard that ACT has grinding/blocking gear issues on high RPM
... If thats the case then issue still not solved. The only thing that is not good about my Exedy is that you have to wait until its worm which takes about 10 min, if it's not worm then you are out of luck.
I just wanted to throw in a couple of comments after reading this whole thread, which was actually very good reading.
1. Clutches hold torque, not horsepower. When you are shopping for a clutch and talking to vendors/companies, ask them about the torque rating. You should avoid any company or vendor that starts quoting horsepower ratings. Just say "thank you" and hang up the phone.
2. LogicPerformance provided some very good evidence on the quality and design of the Exedy twin plate clutch setup. Whether it was biased or not, I don't think that's the point. Read past any bias and look at the facts. Let me explain...
I have a Materials Science Engineering degree, and also used to work at a job that performed failure analyses on metal parts (not cars or clutches, actually power plants parts). The Rockwell testing that was talked about as well as the warping is all due to the design of the part and the ability of the part to uniformly heat and cool. Any metal plate that is heated/cooled more on one side than the other will warp. (If you don't believe me, buy a big plate of metal, take a torch to it until one side heats up a lot and let it cool...after it cools your plate will look like more like a bowl than a plate.) There are only a few ways to avoid this warping:
1. Attach the plate to another rigid object, making the plate rigid. This will minimize warping somewhat, but this will cause the part to build internal stresses, and eventually crack, if the stresses of heating/cooling are above the yield strength of the material. Or the metal can also fatigue through repeated heating/cooling if restrained by another object. Not really a good solution. This solution really isn't possible on the 'floating' metal disc in the clutch assembly, anyway.
2. Allow heat transfer from the plate to be as uniform as possible in both directions. This is accomplished by created the object perfectly symmetric, but also deals with the environment around the plate. The environment on both sides of the plate needs to be symmetric in its abiltiy to transfer the heat from the plate. If one side is a better heat sink than the other, the plate will warp (if the heat is great enough or the metal is thin enough not to support the stresses). I would guess in the design of a clutch, this would be pretty challenging. I mean, one side leads to the flywheel/engine and one side leads to the transmission. How can you definitely ensure equal heat dissipation in both directions?
3. Use a material for the plate that is either a) strong enough or b) thick enough to withstand the stresses involved in non-uniform heating and cooling of the plate. Non-uniform heating/cooling will impose stresses on the plate, but the properties of the plate (mass, thermal conductivity, etc) all play a role in determining how much heat the plate can take before yielding to the stresses and warping. Obviously, one easy solution is to increase the mass. Maybe a better solution would be to use a better material.
4. Just don't launch you car from 7,000 rpms repeatedly, because no material will stand up to that.
Seriously, though, I'm just trying to shed a little light on the subject. If the plate is too thin that a certain amount of heat begins to warp it, perhaps Exedy needs to go back and look at the design again. Maybe we just drive are cars more agressively than the clutch was designed for.
All in all, I just think LogicPerformace was giving us facts. Use them as you wish, but always seek knowledge about the subject.
Eric
1. Clutches hold torque, not horsepower. When you are shopping for a clutch and talking to vendors/companies, ask them about the torque rating. You should avoid any company or vendor that starts quoting horsepower ratings. Just say "thank you" and hang up the phone.
2. LogicPerformance provided some very good evidence on the quality and design of the Exedy twin plate clutch setup. Whether it was biased or not, I don't think that's the point. Read past any bias and look at the facts. Let me explain...
I have a Materials Science Engineering degree, and also used to work at a job that performed failure analyses on metal parts (not cars or clutches, actually power plants parts). The Rockwell testing that was talked about as well as the warping is all due to the design of the part and the ability of the part to uniformly heat and cool. Any metal plate that is heated/cooled more on one side than the other will warp. (If you don't believe me, buy a big plate of metal, take a torch to it until one side heats up a lot and let it cool...after it cools your plate will look like more like a bowl than a plate.) There are only a few ways to avoid this warping:
1. Attach the plate to another rigid object, making the plate rigid. This will minimize warping somewhat, but this will cause the part to build internal stresses, and eventually crack, if the stresses of heating/cooling are above the yield strength of the material. Or the metal can also fatigue through repeated heating/cooling if restrained by another object. Not really a good solution. This solution really isn't possible on the 'floating' metal disc in the clutch assembly, anyway.
2. Allow heat transfer from the plate to be as uniform as possible in both directions. This is accomplished by created the object perfectly symmetric, but also deals with the environment around the plate. The environment on both sides of the plate needs to be symmetric in its abiltiy to transfer the heat from the plate. If one side is a better heat sink than the other, the plate will warp (if the heat is great enough or the metal is thin enough not to support the stresses). I would guess in the design of a clutch, this would be pretty challenging. I mean, one side leads to the flywheel/engine and one side leads to the transmission. How can you definitely ensure equal heat dissipation in both directions?
3. Use a material for the plate that is either a) strong enough or b) thick enough to withstand the stresses involved in non-uniform heating and cooling of the plate. Non-uniform heating/cooling will impose stresses on the plate, but the properties of the plate (mass, thermal conductivity, etc) all play a role in determining how much heat the plate can take before yielding to the stresses and warping. Obviously, one easy solution is to increase the mass. Maybe a better solution would be to use a better material.
4. Just don't launch you car from 7,000 rpms repeatedly, because no material will stand up to that.
Seriously, though, I'm just trying to shed a little light on the subject. If the plate is too thin that a certain amount of heat begins to warp it, perhaps Exedy needs to go back and look at the design again. Maybe we just drive are cars more agressively than the clutch was designed for.
All in all, I just think LogicPerformace was giving us facts. Use them as you wish, but always seek knowledge about the subject.
Eric
Originally Posted by Az3ar
I have had the Exedy clutch for 5 months and I love it. It does chatter a bit (some times) but nothing too hard or too bad to make me soo mad. My stock clutch Chatter like CRAZY way way too much. My front would go up and down on the stock EVO clutch and the Exedy chatter is nothing comparing to my stock one.
Chris, Your stock clutch will start to chatter very soon trust me (many EVO owners have chattering stock clutches)
The Exedy clutch bites pretty well and holds power like a champ and I don’t launch my car at all because it was made for the track not the (QM $hit). I am not some idiot who is going to go out there and launch my car 100 times to get better QM numbers so I can post them here (I don’t care)... So far my Exedy had been amazing and problem free period.
RPS clutch are simply to expensive for me (although I make good amount of money) I cant see myself spending all this on a clutch that might not last as long and no hard facts are there. Many good vendors here on EVOm Love Exedy and always support it.
I will have to show this topic to my friend at Exedy (The supplier of Exedy clutches in North America so he can chime in.
Chris, Your stock clutch will start to chatter very soon trust me (many EVO owners have chattering stock clutches)
The Exedy clutch bites pretty well and holds power like a champ and I don’t launch my car at all because it was made for the track not the (QM $hit). I am not some idiot who is going to go out there and launch my car 100 times to get better QM numbers so I can post them here (I don’t care)... So far my Exedy had been amazing and problem free period.
RPS clutch are simply to expensive for me (although I make good amount of money) I cant see myself spending all this on a clutch that might not last as long and no hard facts are there. Many good vendors here on EVOm Love Exedy and always support it.
I will have to show this topic to my friend at Exedy (The supplier of Exedy clutches in North America so he can chime in.
Chris
Originally Posted by TalonRcR
As you noticed mattgold is from exedy. We are not bad mouthing exedy at all its a great clutch for 95% of the people out there. But if you make 600hp its a ****ty clutch to run because it warps quickly.
Chris
Chris
Originally Posted by Az3ar
well I heard that ACT has grinding/blocking gear issues on high RPM
... If thats the case then issue still not solved.
The only thing that is not good about my Exedy is that you have to wait until its worm which takes about 10 min, if it's not worm then you are out of luck.
... If thats the case then issue still not solved. The only thing that is not good about my Exedy is that you have to wait until its worm which takes about 10 min, if it's not worm then you are out of luck.
The DSM's did it so I imagine the EVO will have the same problem in years to come.
Chris
Originally Posted by DynoFlash
Dear Logic - how many 600 whp Evos do you guys run these days?
Chris
Originally Posted by l2r99gst
I just wanted to throw in a couple of comments after reading this whole thread, which was actually very good reading.
All in all, I just think LogicPerformace was giving us facts. Use them as you wish, but always seek knowledge about the subject.
Eric
All in all, I just think LogicPerformace was giving us facts. Use them as you wish, but always seek knowledge about the subject.
Eric
Well put eric.
Originally Posted by TalonRcR
As you noticed mattgold is from exedy. We are not bad mouthing exedy at all its a great clutch for 95% of the people out there. But if you make 600hp its a ****ty clutch to run because it warps quickly.
Chris
Chris
Was your "research" extensive? No.
Were there identical conditions for all cluthes "tested"? No.
Was the testing contucted with any control of some sort? No.
Did the "research" include all possible "Twin Plates" for objective comparison? No.
Those are critical things that are needed when testing anything... but I digress.
As for this - Maybe it would be more appropriate to say the Exedy is a great clutch for 95% of people... but if you launch your car at 7000RPMs (poorly), and are making too much power for the clutch then you may fall into that 5%. I believe you can destroy *any* clutch put under the right abuse.
Just to take it back to "by the numbers" as your post implies... of the 100's of these clutches Exedy has sold, less than 1% has come back for inspection / warranty / replacement. Of that sub-1% most have been returned due to incorrect clutch / power level and even so - the customers have been treated fairly. I have already seen a destroyed RPS, and how many RPSs are on the market? 10? 20? 1 return from 20 = 5% return rate. Which - now that I think about it - explaines posts like this.
Regardless, Exedy is making an honest effort towards the Evo community, and has already introduced a heavier clamp load P. Plate for the higher HP Evos - and will continue to refine and revamp the parts as the users needs continue to grow.
Sincerely,
-Matt Gold
Originally Posted by MattGold
Those are critical things that are needed when testing anything... but I digress.
Sincerely,
-Matt Gold
And its clearly stated in like 5 posts that exedy's are a great clutch for 95% of the drivers out there. Where do you get your #'s for RPS? Lets see some pics of this failed RPS clutch. Put some back in to your claims.Chris
Last edited by TalonRcR; Feb 8, 2005 at 09:41 AM.
Originally Posted by TalonRcR
Your talking JDM matt I do not understand
And its clearly stated in like 5 posts that exedy's are a great clutch for 95% of the drivers out there. Where do you get your #'s for RPS?
Chris
And its clearly stated in like 5 posts that exedy's are a great clutch for 95% of the drivers out there. Where do you get your #'s for RPS?Chris
My numbers for RPS are "?"... how many are out there? Maybe you can enlighten us, and maybe *one* of their users can chime in on this.
There is ONE, isn't there?

-M


