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Old Jul 9, 2006 | 07:57 PM
  #16  
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From: h town
Originally Posted by silverofs
does anyone have any details on this pump??? what version is it?? any wiring involved like rewire or anything??
mr buschur?? any comments on your pump???
It looks like a walbro, but who would wanna run 100psi of fuel pressure though. That will kill the spray pattern of the injectors. I wish we could fit the bosch in the tank, I know some hondas making 700hp on those with ease. I hate walbros though they have horrible reliability. Only reason I have one is because I had one sitting in my honda and it dropped right in. I plan on getting a Denso supra pump though. Quiet and reliable.
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Old Jul 9, 2006 | 07:59 PM
  #17  
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Originally Posted by silverofs
does anyone have any details on this pump??? what version is it?? any wiring involved like rewire or anything??
mr buschur?? any comments on your pump???
I'm not Dave Buschur. but I do have a few observations about fuel system basics that might provide a background for this discussion.

1. Stock fuel pumps flow enough for stock, and perhaps 20% higher HP before they're marginal;

2. With replacement (upgraded) fuel pumps, you get what you pay for. Walbros are not stock OEM quality fuel pumps. Why is that important? Because manufacturers of stock OEM quality pumps have to build them to last at least the warranty period. Denso and Bosch pumps ARE OEM pumps. The Denso 1020 is the Supra T.T. stock OEM pump, and outflows the Walbro, as well as being much quieter. I've never heard of a Denso 1020 pump failing; in contrast, Walbros fail regularly. The Bosch 044 inline pump is another high quality factory Porsche Turbo pump. Both flow substantially more than a Walbro, are quieter, and more reliable. They cost more than a Walbro, too, but you usually only have to buy them once

3. With any replacement fuel pump, increased voltage means increased pumping capacity. Why would you pay a significant amount of money for an upgraded pump and not give it the current it needs to perform? Rewiring is cheap in terms of performance gains. Under bigger load, the issues with lack of current make both factory and aftermarket pumps underperform. Rewire and get the stability and performance the pump is capable of.

4. Increased boost must be matched by increased fuel pressure in order for your injectors to spray the same amount of fuel that your ECU is calculating. In other words, the boost pressure in the manifold must be overcome by the pressure in the fuel injector in order for anything to come out. The higher the boost, the greater the manifold pressure the injectors must overcome. The fuel pump must be capable of delivering the amount of fuel your engine demands at the pressure that is necessary to compensate for the boost you're running. If your base pressure is 42 lbs. for example, and you run 20 lbs of boost, your pump needs to provide 62 lbs of pressure to "break even" and flow the fuel that your ECU is using for its computations. Make sure the pump you buy is rated for the flow you need at the pressure you're going to need it. See No. 5.

5. Fuel pumps pump LESS than their maximum flow as the pressure increases. You can have very high fuel pressure and VERY LOW flow at the far end of the boost curve. Run lean, buy a new motor. That's why it's useful to know what your fuel system is capable of flowing at the pressures you're going to run. That includes both fuel PRESSURE and fuel VOLUME.

6. Fuel lines from the pump to the rail are often a bottleneck. Too small ----> not enough volume of fuel. With high HP motors, go to an AN-6, AN-8, or AN-10 line from the pump to the rail, and the next size down for the return line.

7. Once you know your fuel lines are adequate for the fuel VOLUME your engine will demand, then install an electric fuel pressure gauge and you'll be able to monitor whether your fuel pressure is rising at a 1:1 ratio with your boost. If you have Defi BF gauges, the controller also has a mode where it will compare the two. That's cool! Now you know exactly what the fuel is doing compared to the boost...

8. Upgraded (in volume) fuel rails and Adjustable Fuel Pressure Regulators are recommended if you're making sure your fuel system is adequate for your engine's needs. As for the AFPR, see No. 4 above. While factory FPRs may suffice, why would you save $150 and risk your engine? Rails can be a limitation, too, and can also exacerbate fuel pulsing when you're using high volume fuel injectors. Bigger internal rail volume and cutting out the flow restrictions of the factory fittings are other (+) factors in replacing the rail. Not just the bling here, guys.

8. Single pump systems can fail. If they do, your car stops running because it has no fuel, hopefully before your engine is damaged. Dual pump systems can fail, too. If only one pump fails, and the other keeps pumping, your motor can keep running. If you're not in it, you may be OK. If you are, the continuing fuel supply may cause you to run lean. That's not good.

Hope this helps some understand how the fuel system components interrelate.

Last edited by CO_VR4; Jul 9, 2006 at 08:47 PM.
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Old Jul 9, 2006 | 08:39 PM
  #18  
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Originally Posted by CO_VR4
I'm not Dave Buschur. but I do have a few observations about fuel system basics that might provide a background for this discussion.

1. Stock fuel pumps flow enough for stock, and perhaps 20% higher HP before they're marginal;

2. With replacement (upgraded) fuel pumps, you get what you pay for. Walbros are not stock OEM quality fuel pumps. Why is that important? Because manufacturers of stock OEM quality pumps have to build them to last at least the warranty period. Denso and Bosch pumps ARE OEM pumps. The Denso 1020 is the Supra T.T. stock OEM pump, and outflows the Walbro, as well as being much quieter. I've never heard of a Denso 1020 pump failing; in contrast, Walbros fail regularly. The Bosch 044 inline pump is another high quality factory Porsche Turbo pump. Both flow substantially more than a Walbro, are quieter, and more reliable. They cost more than a Walbro, too, but you usually only have to buy them once

3. With any replacement fuel pump, increased voltage means increased pumping capacity. Why would you pay a significant amount of money for an upgraded pump and not give it the current it needs to perform? Rewiring is cheap in terms of performance gains. Under bigger load, the issues with lack of current make both factory and aftermarket pumps underperform. Rewire and get the stability and performance the pump is capable of.

4. Increased boost must be matched by increased fuel pressure in order for your injectors to spray the same amount of fuel that your ECU is calculating. In other words, the boost pressure in the manifold must be overcome by the pressure in the fuel injector in order for anything to come out. The higher the boost, the greater the manifold pressure the injectors must overcome. The fuel pump must be capable of delivering the amount of fuel your engine demands at the pressure that is necessary to compensate for the boost you're running. If your base pressure is 42 lbs. for example, and you run 20 lbs of boost, your pump needs to provide 62 lbs of pressure to "break even" and flow the fuel that your ECU is using for its computations. Make sure the pump you buy is rated for the flow you need at the pressure you're going to need it. See No. 5.

5. Fuel pumps pump LESS than their maximum flow as the pressure increases. You can have very high fuel pressure and VERY LOW flow at the far end of the boost curve. Run lean, buy a new motor. That's why it's useful to know what your fuel system is capable of flowing at the pressures you're going to run. That includes both fuel PRESSURE and fuel VOLUME.

6. Fuel lines from the pump to the rail are often a bottleneck. Too small ----> not enough volume of fuel. With high HP motors, go to an AN-6, AN-8, or AN-10 line from the pump to the rail, and the next size down for the return line.

7. Fuel rails and Adjustable Fuel Pressure Regulators are recommended if you're making sure your fuel system is adequate for your engine's needs. As for the AFPR, see No. 4 above. While factory FPRs may suffice, why would you save $150 and risk your engine?

8. Single pump systems can fail. If they do, your car stops running because it has no fuel, hopefully before your engine is damaged. Dual pump systems can fail, too. If only one pump fails, and the other keeps pumping, your motor can keep running. If you're not in it, you may be OK. If you are, the continuing fuel supply may cause you to run lean. That's not good.

Hope this helps some understand how the fuel system components interrelate.
That post is one of the best I've seen in a long time. Thank you very much CO VR4!
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Old Jul 10, 2006 | 05:34 AM
  #19  
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Originally Posted by CO_VR4
I'm not Dave Buschur. but I do have a few observations about fuel system basics that might provide a background for this discussion.

1. Stock fuel pumps flow enough for stock, and perhaps 20% higher HP before they're marginal;

2. With replacement (upgraded) fuel pumps, you get what you pay for. Walbros are not stock OEM quality fuel pumps. Why is that important? Because manufacturers of stock OEM quality pumps have to build them to last at least the warranty period. Denso and Bosch pumps ARE OEM pumps. The Denso 1020 is the Supra T.T. stock OEM pump, and outflows the Walbro, as well as being much quieter. I've never heard of a Denso 1020 pump failing; in contrast, Walbros fail regularly. The Bosch 044 inline pump is another high quality factory Porsche Turbo pump. Both flow substantially more than a Walbro, are quieter, and more reliable. They cost more than a Walbro, too, but you usually only have to buy them once

3. With any replacement fuel pump, increased voltage means increased pumping capacity. Why would you pay a significant amount of money for an upgraded pump and not give it the current it needs to perform? Rewiring is cheap in terms of performance gains. Under bigger load, the issues with lack of current make both factory and aftermarket pumps underperform. Rewire and get the stability and performance the pump is capable of.

4. Increased boost must be matched by increased fuel pressure in order for your injectors to spray the same amount of fuel that your ECU is calculating. In other words, the boost pressure in the manifold must be overcome by the pressure in the fuel injector in order for anything to come out. The higher the boost, the greater the manifold pressure the injectors must overcome. The fuel pump must be capable of delivering the amount of fuel your engine demands at the pressure that is necessary to compensate for the boost you're running. If your base pressure is 42 lbs. for example, and you run 20 lbs of boost, your pump needs to provide 62 lbs of pressure to "break even" and flow the fuel that your ECU is using for its computations. Make sure the pump you buy is rated for the flow you need at the pressure you're going to need it. See No. 5.

5. Fuel pumps pump LESS than their maximum flow as the pressure increases. You can have very high fuel pressure and VERY LOW flow at the far end of the boost curve. Run lean, buy a new motor. That's why it's useful to know what your fuel system is capable of flowing at the pressures you're going to run. That includes both fuel PRESSURE and fuel VOLUME.

6. Fuel lines from the pump to the rail are often a bottleneck. Too small ----> not enough volume of fuel. With high HP motors, go to an AN-6, AN-8, or AN-10 line from the pump to the rail, and the next size down for the return line.

7. Once you know your fuel lines are adequate for the fuel VOLUME your engine will demand, then install an electric fuel pressure gauge and you'll be able to monitor whether your fuel pressure is rising at a 1:1 ratio with your boost. If you have Defi BF gauges, the controller also has a mode where it will compare the two. That's cool! Now you know exactly what the fuel is doing compared to the boost...

8. Upgraded (in volume) fuel rails and Adjustable Fuel Pressure Regulators are recommended if you're making sure your fuel system is adequate for your engine's needs. As for the AFPR, see No. 4 above. While factory FPRs may suffice, why would you save $150 and risk your engine? Rails can be a limitation, too, and can also exacerbate fuel pulsing when you're using high volume fuel injectors. Bigger internal rail volume and cutting out the flow restrictions of the factory fittings are other (+) factors in replacing the rail. Not just the bling here, guys.

8. Single pump systems can fail. If they do, your car stops running because it has no fuel, hopefully before your engine is damaged. Dual pump systems can fail, too. If only one pump fails, and the other keeps pumping, your motor can keep running. If you're not in it, you may be OK. If you are, the continuing fuel supply may cause you to run lean. That's not good.

Hope this helps some understand how the fuel system components interrelate.
Great info!!
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Old Jul 10, 2006 | 08:50 AM
  #20  
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I have a customer from NYC who mdae 623whp running one intank 255hp pump and another inline 255hp pump. Only thing was he didnt run them in succession. He drilled a hole in the fuel pump assembly on the top and ran a 2nd pickup. Then he used a T to connect the 2 lines. He said he has done this on a few cars and had no problem
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Old Jul 10, 2006 | 10:12 AM
  #21  
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Originally Posted by Smogrunner
I've recently had arguments with people that believe that runing two inline 255 pumps doesn't do any better than one. I disagree, and am doing the inline approach. I'd like to hear others opinions.
A single pump must take a liquid at ambient pressure and raise the pressure to the desired level. I believe the dual inline setup increases volume by effectively halving the step-up pressure required for any single pump. So, for a given boost pressure of 30psi, each pump need only run at 15psi above BFP, which effectively increases the overall flow rate by somewhere around 20% (according to the charts) at that pressure level.


Originally Posted by Steve@NoLimitmotors
I have a customer from NYC who mdae 623whp running one intank 255hp pump and another inline 255hp pump. Only thing was he didnt run them in succession. He drilled a hole in the fuel pump assembly on the top and ran a 2nd pickup. Then he used a T to connect the 2 lines. He said he has done this on a few cars and had no problem
This tackles the problem by the opposite route. Each pump must run full pressure, but the required flowrate for each is reduced by 50%.
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Old Jul 10, 2006 | 02:38 PM
  #22  
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We use two walbro pumps for any applications over 450whp. You can get more flow out of your walbro pump by direct wiring but not a whole lot more.

As for Buschur's pump I'm really curious also. The Walbro pump is an internal / external spur gear pump, so unless they are remachining the gears or changing the motor armature I'm not sure how they are getting more flow out of the pumps.

Cheers,

Gary
Gruppe-S
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Old Jul 11, 2006 | 02:36 AM
  #23  
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Originally Posted by silverofs
does anyone have any details on this pump??? what version is it?? any wiring involved like rewire or anything??
mr buschur?? any comments on your pump???
+1
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Old Jul 11, 2006 | 02:49 AM
  #24  
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wheres a good place to get a walboro external feul pump...I assume its the same 255 high-pressure version?
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Old Jul 11, 2006 | 06:56 AM
  #25  
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Walbro pumps can be bought just about anywhere. Their external pumps are quite similar to their in-tank pumps. Any of the dealers on this list could order them for you -- AMS offers them in thier kit (and could order them separately); so could RRE, etc.

They're offered on E-Bay, for example, http://cgi.ebay.com/ebaymotors/ws/eB...tem=8013443054 $125 up.

Whatever Buschur does with the in-tank pump could also be done to the external, I'd guess, if you'd like that option.
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Old Jul 19, 2006 | 08:54 PM
  #26  
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when switching from a walbro in tank 255 to a Denso 1020 (supra tt oem pump) what kind of wiring will I have to do? Also, would the supra pump be in tank?
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Old Jul 19, 2006 | 09:32 PM
  #27  
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Originally Posted by Derek888
wheres a good place to get a walboro external feul pump...I assume its the same 255 high-pressure version?
We have these in stock Derek...
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Old Jul 20, 2006 | 09:44 AM
  #28  
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bosch 044 quiet, it is sooo loud I cant hear my engine anymore!

sven
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Old Jul 20, 2006 | 10:30 AM
  #29  
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Where do people usually mount their in-line walbro's... or is there a write-up anywhere for it?

Also, at what power lvl will the stock fuel lines and stock bore fuel rail begin to choke? How much power on top of that will methanol add into the mix?

Been considering upgrading my fuel system lately although I don't know exactly how far I can push my current one...
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Old Jul 23, 2006 | 07:57 AM
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if you have one intank walboro and one external 255lph walboro hooked up one in front of each other isnt the flow going to be the same at 255lph....unless you run them parallel? or maybe im missing something on how it works

Last edited by Derek888; Jul 23, 2006 at 08:15 AM.
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