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Old Oct 23, 2008 | 10:08 AM
  #16  
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That 8.8 may be with the factory head. If the Cossie head has 3ml larger chambers, that will lower it a little.

FWIW, increasing compression reduces emissions, not the other way around.
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Old Oct 23, 2008 | 10:24 AM
  #17  
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sorry for not reading all of the posts, nor for doing the math, but a common mistake is to not account for the original 'volume' when calculating CR. Basically you have to add 1 after doing the math to account for the 'starting' volume of air. Again, without doing any math on the measurements, could that have been forgotten?

added: just did quick math and 8.14 appears to be what it is.

Last edited by 9sec9; Oct 23, 2008 at 10:28 AM.
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Old Oct 23, 2008 | 10:33 AM
  #18  
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From: Evoland
Originally Posted by DimitrisIX
What kind of headgasket did you buy?Do not get a 1.5mm headgasket for the european market evo ix. The stock headgasket in our cars is 1.2mm. Perhaps they use a 1.5mm in the US to meet their own emmisions tests. This should rise your compression a bit more.
I bought a repair gasket set for EVO 9 directly from Japan.
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Old Oct 23, 2008 | 10:36 AM
  #19  
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From: Evoland
Originally Posted by DynoFlash
In your case if you want additional compression ratio - perhaps you can conisder to deck the head and the block slightly

I am not sure about the specs on the cosworth Evo pistons, but on the Subaru side they are really very good pistons

Low compression is not that big a deal IMHO with turbo cars although something closer to 9 / 1 may be better

AL
I will not deck a brand new Cosworth Head,neither my block.
8.1:1 CR is way to low I need to find something else to do.
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Old Oct 23, 2008 | 10:37 AM
  #20  
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From: Evoland
Originally Posted by CO_VR4
Cosworth makes only one compression ratio piston, according to their catalog. It is 8.8:1 compression ratio.

https://mzmperformance.com/CW-PA2689.htm as an example.

They also make the same piston, but for a 2.4 stroker crank, so make sure you got the right part number.

As long as everything was correctly installed and with the right parts, you have what you have, and it's like Cosworth intended.

I'd not consider decking the block. If you need to change compression ratio, it should be done by changing the pistons, if that's a huge concern to you.

Decking the block changes the distance between the crank centerline and the cams, which alters the timing.
My pistons part number is for Evo 2.0lt standard bore 85mm and the part number is PA2689
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Old Oct 23, 2008 | 10:40 AM
  #21  
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From: Evoland
Originally Posted by 9sec9
sorry for not reading all of the posts, nor for doing the math, but a common mistake is to not account for the original 'volume' when calculating CR. Basically you have to add 1 after doing the math to account for the 'starting' volume of air. Again, without doing any math on the measurements, could that have been forgotten?

added: just did quick math and 8.14 appears to be what it is.
8.14 is the CR right now....
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Old Oct 23, 2008 | 10:43 AM
  #22  
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Deck the block and use OEM 3 layer metal HG.
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Old Oct 23, 2008 | 10:51 AM
  #23  
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Originally Posted by konstantinosIX
The measure in the ported Cosworrth Big Head was 48ml
the OEM head gasket was 6ml
the piston itself was 6.5ml and the cylinder gap!!!!!!!! was 9.5ml

My pistons part number is for Evo 2.0lt standard bore 85mm
Ok, but you should recheck your calculations because your compression looks fine to me.

V = 85mm Bore x 88mm Stroke = 499cc
C = Combustion Chamber = 48cc
P = Piston Dish + Deck Relief= 9.5cc
G = 1.2mm Gasket for 85mm Bore = 6.8cc

SCR = (V+C+P+G) / (C+P+G)

SCR = 8.76:1
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Old Oct 23, 2008 | 10:53 AM
  #24  
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1. how far down is the piston from the deck? it looks ~1.0 mm

from a power perspective, that isnt ideal.

deck the block & time the cams accordingly.

measure the piston pin height & rod c/c to figure out where the discrepency is, relative to the oem pieces.

i would feel safe running a piston to head clearance of 0.74mm if spinning to ~9k or so.

GL
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Old Oct 23, 2008 | 11:01 AM
  #25  
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I think another reason the US evo gets a thicker headgasket is because the octane level in the US is generally lower than Europe.
Mitsubishi lowers the compression ratio in their latest model years. Have a look at table 2:
http://www.mitsubishi-motors.com/cor...007/19e_13.pdf
Perhaps this is why the US evo 8 had a 1.3mm headgasket and the US ix has a 1.5mm.
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Old Oct 23, 2008 | 11:03 AM
  #26  
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From: Evoland
Originally Posted by Ted B
Ok, but you should recheck your calculations because your compression looks fine to me.

V = 85mm Bore x 88mm Stroke = 499cc
C = Combustion Chamber = 48cc
P = Piston Dish + Deck Relief= 9.5cc
G = 1.2mm Gasket for 85mm Bore = 6.8cc

SCR = (V+C+P+G) / (C+P+G)

SCR = 8.76:1
P=6.5+9.5=16
SCR=8.05:1
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Old Oct 23, 2008 | 11:03 AM
  #27  
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Yes, at second glance it looks to be about 1.3mm (0.050"), assuming the caliper reading is accurate.
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Old Oct 23, 2008 | 11:07 AM
  #28  
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Will I haveany problem if I deck my block?
The gap is 1.1mm to 1.4mm i will tell you exactly tomorrow.
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Old Oct 23, 2008 | 11:09 AM
  #29  
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Also piston to wall clearance above top ring is taken into account when cc'ing by using the burette with head in place.
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Old Oct 23, 2008 | 11:11 AM
  #30  
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Originally Posted by konstantinosIX
P=6.5+9.5=16
SCR=8.05:1
Something does not sound right to me. You are telling me that the piston dish is 6.5cc. Ok.

The measurement of the deck height looks like 1.3mm. If that is true, that works out to be 7.4cc, but you've measured 9.5cc (see 9sec9's comment) With the engine running, it should be 7.4cc = 8.27:1 SCR

Are you sure your deck height measurement is accurate?
Are you sure the piston moves no higher in the bore?
Are you sure your 9.5cc figure is correct? How did you isolate the piston dish from the rest of the deck space?

I have not ruled out the possibility that there may be some inaccuracies that are clouding the real figure.

And of course, a 1.2mm gasket will compress somewhat to a reduced height when torqued.

Last edited by Ted B; Oct 23, 2008 at 11:16 AM.
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