so i have decided to rip out my tanny and get it rebuilt. today a friend and i were working on it and when we got to the step of taking the transfer case off we spent 5 hours on it and couldnt get it off. i think we tried everything possible. i will run through what we all did. we removed all 6 bolts, removed splinned shafts from transfer case and tanny, pryed with crow bars, pinch bars, screw drivers, pounded with a chisel and hammer trying to split it and we got it to move a total of a couple mm's. i have heard it has to be slid off perfect in order to get it off and we tried and just couldn't do it. also we heard that our TOB is probly shot and the pressure plate it holding it tight, so we took all bolts around the pressure plate off by taking off the boot of the fork and we still had no luck. we also took off the rear driveshaft to see if that would help any but nope. SOMEONE HELP ME PLEASE!

 

did you remove the shaft from the transfer case or the transmission? You have to remove the shaft coming out of the trans going to the driver side cv. it will only come out about a half of a inch if you didnt remove the trans shaft!

 

You must remove the output shafts.. you need a slide hammer with a special bolt welded to the end of it to get these out.. there is 2 of these.. they go through the t case and transmission..

 

we removed the shafts on both sides. is there something im missing?

 

you should take some pictures of where you are stop at. maybe the pictures could help us what you might of missed.

here this might help: http://www.evomoto.com/tech_info.php...569d6573c9cc5a

it helped me out when i took my tranny out and do my clutch a few times.

 

yea i actually followed the directions from evomoto.com and i still had no luck. the point where im at looks like the first picture on step 17 except maybe not quite as far off.

 

Are you sure you got all the bolts?

 

actually you only have to remove the one on the trans side! the other can stay in.

 

all 6 yes

 

well that shouldnt matter that i took it out anyways

 

it must be seize on then, but you said it moved a little?

 

GL on ur fix...