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looking for a how to on turbo removal/install?

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Old Jun 16, 2009, 12:12 PM
  #16  
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Change gaskets while off or you'll be kicking yourself for not doing it. Important gaskets, exhaust manifold /head. Exhaust mani to hotside, gasket for o2 housing, downpipe gasket. All oem except downpipe, depends on the brand. Antiseize on the studs that you're installing or bolts.

Port the exhaust mani, o2 housing, and hotside while off the car.
Old Jun 16, 2009, 12:15 PM
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If the green is bolted to a manifold and O2 already. Re-torque O2 housing, mani to hotside bolts and drop her in there. I wouldn't take it all apart

The just connect your lines and support bracket to it
Old Jun 16, 2009, 12:26 PM
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Main thing is if your gonna seperate everything get new OEM gaskets. Make sure there is an OEM metal O2 housing gasket as the ones that come from Megan are crap
Old Jun 16, 2009, 12:27 PM
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Originally Posted by Evoryder
use pb blaster, torch, extra studs ...i'm sure you'll break some off. RTV red gasket maker
PB Blast is a miracle.... but PB Blast + torch = Uhhh Ohh... make sure u got a fire extinguisher handy just in case... (i lost a 89 wrangler due to this doing a lift) Opps
Old Jun 16, 2009, 12:34 PM
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take off the exhaust mani and downpipe... theres a bolt that holds the o2 housing to some bracket, unbolt it(1 bolt).. unbolt the oil return line and the oil line up top.. disconect the waterlines... also lower intercooler pipe comes off... after that, the turbo will pull right out... no need for taking out the radiator... however, if u have the stock heatshield on that goes around the o2 housing, GOODLUCK taking that off... haha, very easy instal tho
Old Jun 17, 2009, 04:46 PM
  #21  
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Originally Posted by gsrboi80
no needed but it makes it a heck of a lot easier to get everything out then work on it on the bench

remove radiator and fan
remove intake
disconnect dp
disconnect oil and water lines
" o2 connector
" licp
remove the bolt for the manifold bracket to block
remove the exhaust manifold nuts



take the whole unit out of the car and work on a bench. Re asseble everything and put it back in the car as one unit

i would use all brand new gaskets


+1,000
Old Apr 12, 2010, 08:28 PM
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if i get a chance i will try and do a write up, though never done a write up but i just installed my RED and took some pictures
Old Apr 15, 2010, 09:34 PM
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Originally Posted by reconracer
if i get a chance i will try and do a write up, though never done a write up but i just installed my RED and took some pictures
Awesome, I was just inquiring about the RED also.
Old Apr 18, 2010, 11:44 PM
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what size are the copper washers? the ones for the oil feed line and coolant lines.
Old Apr 26, 2010, 08:30 AM
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Great info everyone! This will come in handy when I do my turbo swap! Thanks!
Old May 23, 2010, 06:51 PM
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Is it possible to take off the o2 housing support bolt without removing the downpipe? I am trying and think I might have stripped it. There's just no room with the downpipe still on the car.
Old Aug 31, 2010, 12:48 AM
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When you disconnect the oil and the water line, are you going to see oil and water everywhere??
how do you stop this from happening?
Old Aug 31, 2010, 11:30 AM
  #28  
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PB is liquid gold when dealing with exhaust bolts that get hot!
Old Aug 31, 2010, 02:17 PM
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I Love Video's
http://www.youtube.com/watch?v=EAxFc9WqYwg

http://www.youtube.com/watch?v=dsIN-...eature=related
Old Feb 26, 2011, 01:32 PM
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Good writeup but would have liked to see the install part posted. Great info though. Thanks....I will use this


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