DIY plywood front splitter for Evo 8/9
So I ended up going your route... I used 1/2" birch and instead of the speaker strapping, I used threaded rod and quick release ball joint rod ends. I think that change added about $60-70 to the total cost of the splitter, but I can get it on and off in just a couple minutes.


Last edited by RJones; Jan 30, 2012 at 09:57 PM.
I've actually since repainted my plywood splitter with a satin/matte black spraypaint that looks much better and matches my bumper cover.
Mine has been autocrossed and tracked in the wet many times. That's why I spent time and effort making sure it was waterproofed. No swelling or splitting here.
I also did a DIY plywood splitter. I did mine before I saw this so I did it differently but similar. I used threaded rod from HomeDepot to brace mine in the front. I then used a digital level and turned the front rods to exact -3 degrees downslope in the front - as it should be and is allowed by SM rules. It left a big gap in the front between the splitter and the bumper so I used a thin piece of plastic strip about 4 inches wide and screwed it to the bumper.

The result = I think the car gripped better.
http://www.youtube.com/watch?v=JDTTgmSalwI

The result = I think the car gripped better.
http://www.youtube.com/watch?v=JDTTgmSalwI
I do know that having the splitter closer to the ground (and parallel to it) WILL increase the downforce, though, so I'm currently working on new mounting hardware to move it down to about 2.5" above the ground, rather than about 4.7". So, like you, I'll be using thin ABS plastic to bridge the resulting gap between the splitter's top surface and the front edge of my front bumper cover. I'll post pics when I'm done.
I only have the most rudimentary grasp of fluid dynamics, and am only parroting what more educated and intelligent people have told me, but I've heard that having the splitter level/parallel to the ground will actually have a greater effect than having it tilted downward at the leading edge.
Bernoullis’ principal says faster moving air has a lower pressure and that lower pressure is what causes front down force.... For a splitter to work it has to be flat, parallel to the ground, and be able to hold together at high speeds. The benefit of the splitter gets better the further back under the car it goes.
So yeah, I guess I have a few design changes to make.
Just a thought. Attach the plastic trim, that fills the gap between the body and the splitter, to the splitter and then you could just use 3m tape to attach/stick it to the bumper. This way you dont have to drill into the front bumper/lip.






