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Caliper seals cracking

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Old Nov 8, 2003 | 08:55 PM
  #16  
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Originally posted by Rob W.
Why would a caliper rebuild kit be more that $20-$30?? It's just new dust seals and some grease, right?

For that much money, are they also including new pistons too?
cause of expensive Brembos
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Old Nov 9, 2003 | 06:54 AM
  #17  
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Most rebuild kits also include the caliper piston seals, not just the dust caps.

If you think about it, regular caliper rebuild kits are ~$30 as stated above. That is for a total of 2 pistons for the front (assuming a single piston caliper). This is about $15/piston.

The brembo rebuild kits are $140 (as stated above), and that is for a total of 8 pistons (for the front). If you take 140 and divide by the total number of pistons in the front, you get $17.50 per piston.

The total is still expensive, but the per piston price is what it should be. Remember, you will always pay for perfromance...
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Old Nov 10, 2003 | 09:57 AM
  #18  
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Well, I just rebuilt my 300ZXTT aluminum calipers (4 pistons on each front, 8 pistons total) for $25 (from a dealer). They're the stock Sumitomo-sourced calipers. I don't believe for a minute that the little rubber seals should cost so much just because they're such excellent Brembos. If anything, since Brembos are used on multiple carlines (unlike my 300ZX's calipers), they should be much cheaper due to higher volume. Maybe we need to find a source other than Mitsubishi?

I think the STi's and Cadillac CTS-V both use the exact same caliper (not confirmed yet, just eyeballed).

I'll be very surprised if a source doesn't pop up in the next year that sells the kit for <$50.
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Old Nov 10, 2003 | 10:01 AM
  #19  
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Maybe I'm being stupid, but are the dust seals covered by the warranty? I know that brake pads are wear items and are not, but the warranty covers things like rotor warping so maybe you'll be lucky...
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Old Nov 11, 2003 | 09:31 PM
  #20  
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EvoNick:

Wonder what kind of brake fluid you are using. I've been told that Motul has no lubrication in it and will cause problems with piston galling, etc. Also I have heard that Brembo does not recomment Motul.

Any opinion about this issue? I'm running Motul and doing track days and am wondering if I should change to something else??
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Old Nov 17, 2003 | 03:39 AM
  #21  
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Originally posted by nsnguyen
Maybe I'm being stupid, but are the dust seals covered by the warranty? I know that brake pads are wear items and are not, but the warranty covers things like rotor warping so maybe you'll be lucky...
They prob would be covered under warranty - once. And then my VIN would be flagged as a "racer" and they'd prob try to deny future claims. Plus, it really doesn't matter if it's warranteed - this only takes 2 track days, and they're not going to do warranty work on brakes once a month.
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Old Nov 17, 2003 | 03:40 AM
  #22  
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Originally posted by tuner
EvoNick:

Wonder what kind of brake fluid you are using. I've been told that Motul has no lubrication in it and will cause problems with piston galling, etc. Also I have heard that Brembo does not recomment Motul.

Any opinion about this issue? I'm running Motul and doing track days and am wondering if I should change to something else??
I'm running ATE Super Blue. Dunno about lube. Regardless, lubricration is not the cause of this problem, heat is. The fluid should never even touch the dust seals.
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Old Mar 15, 2004 | 06:50 AM
  #23  
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Re: Caliper seals cracking

Originally posted by EvoNick
For those who track their cars:
Anyone else notice this? If not, check your calipers the next time you change out pads.
Mine are cracked too. Two events - both at VIR. First event was run on stock pads, and the right inner pad delaminated and fubarred the right rotor. (still using it though - I probably shouldn't)

Second event run on Carbotech Bobcats. Bobcats are toast, and so are my dust seals. Dammit.

Now on Panther Plus's - hoping for better luck next time.

Shawn
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Old Mar 15, 2004 | 07:37 AM
  #24  
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Thinking if titanium shields that go behind the pads would help lower heat transfer to the caliper piston and seals?....


Does anyone know if the rebuild kits are the same as the F40 or F50 kits? If they are, it may cost less for these kits.

Last edited by n00dle; Mar 15, 2004 at 07:41 AM.
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Old Mar 16, 2004 | 04:31 AM
  #25  
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Originally posted by n00dle
Thinking if titanium shields that go behind the pads would help lower heat transfer to the caliper piston and seals?....


My guess would be no. Titanium transfers heat pretty darn well - although I don't have conductivity figures right now. Organic shields might, but that would mean the heat would stay in the rotor - not necessarily the best idea either. The boots should be made of a very heat resistant material, but I don't think they are.

Does anyone know if the rebuild kits are the same as the F40 or F50 kits? If they are, it may cost less for these kits.
No idea.

Shawn
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Old Mar 16, 2004 | 07:46 AM
  #26  
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Invest in good ducting to the center of the rotors...
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Old Mar 17, 2004 | 01:49 PM
  #27  
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Originally posted by Mister2zx3
Invest in good ducting to the center of the rotors...
Why do you think that will make the problem go away? The problem is the heat in the calipers, not the rotor anyway. Not saying that it won't help, but I kind of doubt it.

But, do you think the Mitsubishi cooling guides will help (easy install, not too expensive either)?

Shawn
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Old Mar 17, 2004 | 02:26 PM
  #28  
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Originally posted by shawnhayes


Why do you think that will make the problem go away? The problem is the heat in the calipers, not the rotor anyway. Not saying that it won't help, but I kind of doubt it.

But, do you think the Mitsubishi cooling guides will help (easy install, not too expensive either)?

Shawn
The cooling guides won't help. I've had them on 2 EVOs, and the brakes still turned color, and the seals still cracked. I don't even think they alleviate the problem, as the seals started cracking after only 2 events.

I'm going to try ducting next, to see if it will help, then maybe water cooling. I think ducting should help. The cooler the rotor, the less heat retained by it, therefore the less heat the caliper has to deal with. I don't think it's bad airflow thru the wheelwell - the guides should take car of that.

A friend of mine talked to Brembo, and they said the EVO brakes were not designed for track use. I wonder, though, whether Brembo has more resistant seals that will fit the calipers.
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Old Mar 17, 2004 | 07:06 PM
  #29  
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I rebuilt mine a while back, while the dust covers were melted cracked , the inner seals and pistons were fine. The new covers are already starting to melt, I think they are just rubber, perhaps a silicon material would hold up better. Also the design causes the dust seal to touch the pad backing, other caliber systems I have seen have the dust seal inset a bit so they dont touch the pad backing.

BTW that rebuild kit? Thats just for one caliper! yea that's right bend over! I was walking out of the parts department with it when I noticed there was not enough parts WTF. Parts guy "Oh yea it does say 2X you want me to order another one?" SOB!

If some one finds an after market rebuild kit please let us all know. Maybe with silicon dust seals?
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Old Mar 17, 2004 | 07:19 PM
  #30  
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Brembo F40 and F50 seal and dust boot kits are $50ea. Does anyone know if the Evo caliper pistons are 38mm or 44mm?

Titanium shields seem to be effective for some in reducing heat transfer.
http://www.seinesystems.com/BrakeFade-2.htm

Last edited by n00dle; Mar 17, 2004 at 07:27 PM.
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