Case Study # 362 - BBYBruno - bad gas and minor problems addressed
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From: 2003 Evo VIII - Silver
Case Study # 362 - BBYBruno - bad gas and minor problems addressed
Member BBYBruno was custom tuned at Buschur during my dyno day back in June of 2006
Recently - all heck broke loose on the forums after Bruno was not happy with his performance
Here is SOME of what he recently had to say
Sadly when Bruno "validated" his results his car actaully slowed down by 1 mph
I was shocked to hear of Burno's problems as I had not heard from him and when I tuned his car back in June it was totally knock free and smooth - producing a very nice looking dyno sheet
David Buschur wisely stated last week
I can also assure you of something else. IF the car was actually knocking after Al did a custom tune on it when it was here THEN SOMETHING CHANGED SINCE THEN. NO doubt in my mind. Whether it was octane, boost, parts combination or something else, something changed.
Suffica to say I was some what dismayed to hear of the customer's troubles and offered to re-check / re-tune his car for free so that I could personally find out what his problem was
Today BBYbruno brought his car in and I asked Dan Buschur to test the copmpression, do a boost leak test, and check the cam timing
The engine checked out perfect on compression and cam timing but it had a nasty boost leak behind the manifold
Also a large vacum nipple was missing on the inatke tune
Speaking of the intake tube it was a Weapon R type which has a inner tune within a tube style which in David Buschur and I's opinion is overy restrictive. Rather than deal with an unkown and obviously flawed product we suggested that the customer which to a stock intake tube combined with the weapon R filter assembly.
Now - with the boost leaks fixed and a proper intake tune it was time to take to the dyno and see how this car was performing
Frankly, this particular car was very knock happy. In order to get it to run smooth on the knock counts it required a significant amount of retarding of timing and enrichment, but after some balancing of tuning parameters a decent balance between power and knock was achived.
Then it was time to "test" his 100 octane "racing fuel" obtained at the gas pump at a local Speedway gas station.
Introducing the 100 octane fuel immediately resulted in INCREASED knock counts and the car began exhibiting terrible detonation
Thereafter, 5 gallons of C16 race fuel from a sealed VP barrel where mixed with his 5 gallons of pump gas and 100 octane mix to produce 10 gallons of mixed fuel
At that point his knock situation was significantly aleviated and normal tuning could proceed
Nomal tuning parametres achived a normally expected dyno power delivery at this point although even with the C16 the car was still able to knock if it was pushed which confirms that the 100 octane "racing" fuel was of extremely poor quality and very detonation prone
Customers should be aware that ANY fuel pumped out of a ground tank is subject to contamination, and there is no way to prove the honesty of the gas vendor or its suppliers.
It is for this reason that I persaonally always prefer to secure my race fuels from sealed containers so that the fuel is known to be pure and unmolested.
Please review this article for additional information :
Finally - to wrap up the test and have a "control" of some sort to rule out any other unkown factors on my last car of the day . . . . . I tuned it to the point where the tune was right on the edge of his pump gas at 22 psi and exhibiting 1 - 2 knock counts on spool up
This was a totally seperate car with similar Stage III mods
We took 2.5 gallons of the 100 octane "race" fuel and added it into the test subject vehicle's gas tank with NO OTHER CHANGES what so ever of any kind
We did ONE pull before adding the 100 octane fuel
Here are the knock counts and timing
2 5
2 5
2 5
2 5
2 5
1 7
1 7
1 7
1 8
1 8
0 9
0 11
0 12
0 13
0 14
0 15
Thereafter - we did one pull with the 100 octane "race" fuel - same tune - same boost - same collant temps - ONLY change is adding the 2.5 gallons of fuel on his 1/8th tank of 94 octane pump gas
The results are dramatic
10 1
15 -1
15 -2
15 -1
14 0
14 0
14 -1
14 -1
14 0
13 0
13 0
13 0
13 0
13 1
12 2
12 2
12 2
12 2
12 2
11 2
11 2
11 3
11 3
11 3
10 4
10 4
10 5
10 6
10 7
10 8
The car is knocking so badly it is throwing off the dyno and can be heard as a loud marble sound in the block - nasty fuel - about the worst I have ever seen
I think I have demonstrated the following in this case study
1 - All cars need regular boost leak tests
2 - Fuel quality varys and must be carfeully considered
3 - When fuel quality suffers knock counts go up
4 - Often there is more to a situation that simply blaming the tuner
Thanks to Bruno for comming abck to have his car tested and thanks to all the customers who's appointmenst were delayed while I was messing with Bruno's car
Al
Recently - all heck broke loose on the forums after Bruno was not happy with his performance
Here is SOME of what he recently had to say
Originally Posted by BBYBruno
Well guys I wake up this morning and of course Speedlimit closed my thread. Do you want to know why? I said I was going to kick someones *** if my thread got closed. I said this last night when Al was going nuts and vendor/tuner bashing and calling people names, he just wouldn't stop. But you guys won't be able to see this now. But of course it didn't get closed because of that. So here is thread # 2.
Well were to start. Just to make things clear I am stating facts in this thread. Names will be used (for customer purposes) but you will find no bashing. So mods you have no right to close this thread.
Now that I got that out of the way.
The first flash I had on my car was a mail-in Dynoflash. I was happy with it and ran a best of 12.9@104-105.
I then added some mods and a custom Dynoflash on Buschurs Dyno. Best run is in my sig. That was 100oct 25-26psi.
I still thought my car should be doing better with the mods. I then sent my maps (pump&racegas) to Scott@ TTP to look them over and make sure everything was in line.
He determined on the pumpgas map the timing was WAY to aggressive. So I did some Evoscan logs sent it to Scott and he said there was definately knock present in 4th gear. So Scott optimized my map and sent it back within 24hrs
I just installed the upgraded map tonight and took a drive. The car feels a lot smoother through the whole powerband. Once I hit 5k the car pulls harder then before and just keeps going, haha.
I will be going to the local track this weekend to validate these results for you guys.
I'd like to say thanks and great job to Scott from TTP.
Well were to start. Just to make things clear I am stating facts in this thread. Names will be used (for customer purposes) but you will find no bashing. So mods you have no right to close this thread.
Now that I got that out of the way.
The first flash I had on my car was a mail-in Dynoflash. I was happy with it and ran a best of 12.9@104-105.
I then added some mods and a custom Dynoflash on Buschurs Dyno. Best run is in my sig. That was 100oct 25-26psi.
I still thought my car should be doing better with the mods. I then sent my maps (pump&racegas) to Scott@ TTP to look them over and make sure everything was in line.
He determined on the pumpgas map the timing was WAY to aggressive. So I did some Evoscan logs sent it to Scott and he said there was definately knock present in 4th gear. So Scott optimized my map and sent it back within 24hrs
I just installed the upgraded map tonight and took a drive. The car feels a lot smoother through the whole powerband. Once I hit 5k the car pulls harder then before and just keeps going, haha.
I will be going to the local track this weekend to validate these results for you guys.
I'd like to say thanks and great job to Scott from TTP.
Sadly when Bruno "validated" his results his car actaully slowed down by 1 mph
I was shocked to hear of Burno's problems as I had not heard from him and when I tuned his car back in June it was totally knock free and smooth - producing a very nice looking dyno sheet
David Buschur wisely stated last week
I can also assure you of something else. IF the car was actually knocking after Al did a custom tune on it when it was here THEN SOMETHING CHANGED SINCE THEN. NO doubt in my mind. Whether it was octane, boost, parts combination or something else, something changed.
Suffica to say I was some what dismayed to hear of the customer's troubles and offered to re-check / re-tune his car for free so that I could personally find out what his problem was
Today BBYbruno brought his car in and I asked Dan Buschur to test the copmpression, do a boost leak test, and check the cam timing
The engine checked out perfect on compression and cam timing but it had a nasty boost leak behind the manifold
Also a large vacum nipple was missing on the inatke tune
Speaking of the intake tube it was a Weapon R type which has a inner tune within a tube style which in David Buschur and I's opinion is overy restrictive. Rather than deal with an unkown and obviously flawed product we suggested that the customer which to a stock intake tube combined with the weapon R filter assembly.
Now - with the boost leaks fixed and a proper intake tune it was time to take to the dyno and see how this car was performing
Frankly, this particular car was very knock happy. In order to get it to run smooth on the knock counts it required a significant amount of retarding of timing and enrichment, but after some balancing of tuning parameters a decent balance between power and knock was achived.
Then it was time to "test" his 100 octane "racing fuel" obtained at the gas pump at a local Speedway gas station.
Introducing the 100 octane fuel immediately resulted in INCREASED knock counts and the car began exhibiting terrible detonation
Thereafter, 5 gallons of C16 race fuel from a sealed VP barrel where mixed with his 5 gallons of pump gas and 100 octane mix to produce 10 gallons of mixed fuel
At that point his knock situation was significantly aleviated and normal tuning could proceed
Nomal tuning parametres achived a normally expected dyno power delivery at this point although even with the C16 the car was still able to knock if it was pushed which confirms that the 100 octane "racing" fuel was of extremely poor quality and very detonation prone
Customers should be aware that ANY fuel pumped out of a ground tank is subject to contamination, and there is no way to prove the honesty of the gas vendor or its suppliers.
It is for this reason that I persaonally always prefer to secure my race fuels from sealed containers so that the fuel is known to be pure and unmolested.
Please review this article for additional information :
Octane testing flaws criticized; State lawmakers vow to protect
Milwaukee Journal Sentinel, The, Apr 12, 2005 by RAQUEL RUTLEDGE
Find More Results for: "fuel octane testing "
Excessive cetane...
Engine makers push...
Testing blitz' to...
[H.sub.2]GO:...
State lawmakers on Monday called Wisconsin's faulty octane testing program "extremely disturbing" and said they would do whatever it takes to ensure that the state's consumers don't get scammed at the gas pumps.
"We owe it to the public to make sure we follow up on this," said state Sen. Neal Kedzie (R-Town of La Grange), chairman of the Committee on Natural Resources and Transportation.
Kedzie and other legislators said they were unaware that the state's program has been dysfunctional for nearly a decade and that industry insiders suspect octane fraud in Wisconsin is widespread. They said they discovered it Monday when a story appeared in the Journal Sentinel.
"It was a rude awakening," Kedzie said, who also characterized the problem as "extremely disturbing." "What bothers me the most is that we have spent so much money on testing equipment that doesn't work, especially considering we've been dealing with such a tight budget."
In a story Monday, petroleum inspectors and industry insiders described how motorists who buy premium gas are sometimes swindled by gas station owners and delivery drivers who dilute high-octane fuel with low-grade gas. They can get away with it because the state Commerce Department's petroleum inspection equipment has been broken for years. The Commerce Department regulates petroleum products at the terminals where they enter the state as well as at the roughly 4,300 retail outlets.
Milwaukee Journal Sentinel, The, Apr 12, 2005 by RAQUEL RUTLEDGE
Find More Results for: "fuel octane testing "
Excessive cetane...
Engine makers push...
Testing blitz' to...
[H.sub.2]GO:...
State lawmakers on Monday called Wisconsin's faulty octane testing program "extremely disturbing" and said they would do whatever it takes to ensure that the state's consumers don't get scammed at the gas pumps.
"We owe it to the public to make sure we follow up on this," said state Sen. Neal Kedzie (R-Town of La Grange), chairman of the Committee on Natural Resources and Transportation.
Kedzie and other legislators said they were unaware that the state's program has been dysfunctional for nearly a decade and that industry insiders suspect octane fraud in Wisconsin is widespread. They said they discovered it Monday when a story appeared in the Journal Sentinel.
"It was a rude awakening," Kedzie said, who also characterized the problem as "extremely disturbing." "What bothers me the most is that we have spent so much money on testing equipment that doesn't work, especially considering we've been dealing with such a tight budget."
In a story Monday, petroleum inspectors and industry insiders described how motorists who buy premium gas are sometimes swindled by gas station owners and delivery drivers who dilute high-octane fuel with low-grade gas. They can get away with it because the state Commerce Department's petroleum inspection equipment has been broken for years. The Commerce Department regulates petroleum products at the terminals where they enter the state as well as at the roughly 4,300 retail outlets.
Finally - to wrap up the test and have a "control" of some sort to rule out any other unkown factors on my last car of the day . . . . . I tuned it to the point where the tune was right on the edge of his pump gas at 22 psi and exhibiting 1 - 2 knock counts on spool up
This was a totally seperate car with similar Stage III mods
We took 2.5 gallons of the 100 octane "race" fuel and added it into the test subject vehicle's gas tank with NO OTHER CHANGES what so ever of any kind
We did ONE pull before adding the 100 octane fuel
Here are the knock counts and timing
2 5
2 5
2 5
2 5
2 5
1 7
1 7
1 7
1 8
1 8
0 9
0 11
0 12
0 13
0 14
0 15
Thereafter - we did one pull with the 100 octane "race" fuel - same tune - same boost - same collant temps - ONLY change is adding the 2.5 gallons of fuel on his 1/8th tank of 94 octane pump gas
The results are dramatic
10 1
15 -1
15 -2
15 -1
14 0
14 0
14 -1
14 -1
14 0
13 0
13 0
13 0
13 0
13 1
12 2
12 2
12 2
12 2
12 2
11 2
11 2
11 3
11 3
11 3
10 4
10 4
10 5
10 6
10 7
10 8
The car is knocking so badly it is throwing off the dyno and can be heard as a loud marble sound in the block - nasty fuel - about the worst I have ever seen
I think I have demonstrated the following in this case study
1 - All cars need regular boost leak tests
2 - Fuel quality varys and must be carfeully considered
3 - When fuel quality suffers knock counts go up
4 - Often there is more to a situation that simply blaming the tuner
Thanks to Bruno for comming abck to have his car tested and thanks to all the customers who's appointmenst were delayed while I was messing with Bruno's car
Al
Last edited by DynoFlash; Oct 14, 2006 at 11:25 AM.
Originally Posted by DynoFlash
David Buschur wisely stated last week
.......which in David Buschur and I's opinion is ........
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From: 2003 Evo VIII - Silver
Originally Posted by SlowCar
you tuned the car, not dave. we're more interested in "your" opinion
Originally Posted by DynoFlash
Only a irrational and hard headed individual such as yourself would not be interested in the opinion of one of the world's leading 4G63 experts
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From: 2003 Evo VIII - Silver
Originally Posted by SlowCar
As the world's leading "stock ecu flasher", i'm sure you got your own opinion w/o always dragging dave into everything?
Its nice when you have the world's leading 4G63 expert on hand to render a opinion and observation
it just so happens that this car was tuned both times on Buschur's dyno so its nice to have a 3rd parties imput
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still a little butt hurt are we Al.... I read the other thread... I never took it as anyone was basking you or your tunes... So why take offense... Why post this thread to redeem yourself when there is nothing to redeem... Your being extremely childish...
Originally Posted by SlowCar
As the world's leading "stock ecu flasher", i'm sure you got your own opinion w/o always dragging dave into everything?
If you have issues with a specific vendor please forward them to any moderator. The information will be passed to the owner for review. There is no need for you to clog every thread with questions you have no interest being answered. At least be honest relative to your own agenda. Thanks.
Speedlimit...
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From: 2003 Evo VIII - Silver
Originally Posted by joseph143
still a little butt hurt are we Al.... I read the other thread... I never took it as anyone was basking you or your tunes... So why take offense... Why post this thread to redeem yourself when there is nothing to redeem... Your being extremely childish...
Often cars can be complicated to sort out and the more experience you have resolving these kind of problems the better you get at figuring this stuff out
I knew in my heart that some simple problem lied at the root of Bruno's situation - I guess I just wanted to have the specific details staight for my own personal growth and satisfaction
I take a LOT of pride in what I do and try to go above and beyond to stand behind my services
Many negative things were said about Al in the previous thread and you know what? He proved that the car did have mechanical issues, the 100 octane was of poor quality, and that he does stand behind his work. All the naysayers have been proven wrong again IMO. Great job again!!
Last edited by Jasil; Oct 14, 2006 at 02:23 PM.
Originally Posted by DynoFlash
Thanks to Bruno for comming abck to have his car tested and thanks to all the customers who's appointmenst were delayed while I was messing with Bruno's car
Al
Al
So don't make it seem like everyone was waiting on me. There was actually that white evo that we waited on getting an uicp, bov, & mini battery installed.
Thats besides the point. I'm defenitely happy with the outcome yesterday. We got the boost leak fixed and found out the "100oct" gas was ****. I did put down some more power then before (updated in my sig) so of course happy with that.
The intake swap really did nothing. I had the Weapon-R Secret Weapon intake. It has another smaller tube inside the intake pipe which creates more velocity into the turbo (about 3x more) this is from the testing they performed. Any one can take a look at there write-up on weapon-r.com before you start speaking negatively about the intake. So Al made be buy a stock intake ($50), later on he told me "I guess I really didn't do much" So swapping out to stock did not increase hp/tp like he said.
So anyway i'de like to thank Al for re-tuning me and paying for the boost leak test, compression test, and cam timing. I couldn't be happier.
And thanks to Buschur for letting me come back to his shop even though he really didn't want me there.
I'll be back again once I get the rest of my mods and the new 20-g
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From: 2003 Evo VIII - Silver
Originally Posted by BBYBruno
Al I disagree with your statement there. My appointment was at 12pm. I actually got on the dyno around 2ish because the first guy (10 or 11am) was late and thats were it all started from.
So don't make it seem like everyone was waiting on me. There was actually that white evo that we waited on getting an uicp, bov, & mini battery installed.
Thats besides the point. I'm defenitely happy with the outcome yesterday. We got the boost leak fixed and found out the "100oct" gas was ****. I did put down some more power then before (updated in my sig) so of course happy with that.
The intake swap really did nothing. I had the Weapon-R Secret Weapon intake. It has another smaller tube inside the intake pipe which creates more velocity into the turbo (about 3x more) this is from the testing they performed. Any one can take a look at there write-up on weapon-r.com before you start speaking negatively about the intake. So Al made be buy a stock intake ($50), later on he told me "I guess I really didn't do much" So swapping out to stock did not increase hp/tp like he said.
So anyway i'de like to thank Al for re-tuning me and paying for the boost leak test, compression test, and cam timing. I couldn't be happier.
And thanks to Buschur for letting me come back to his shop even though he really didn't want me there.
I'll be back again once I get the rest of my mods and the new 20-g
So don't make it seem like everyone was waiting on me. There was actually that white evo that we waited on getting an uicp, bov, & mini battery installed.
Thats besides the point. I'm defenitely happy with the outcome yesterday. We got the boost leak fixed and found out the "100oct" gas was ****. I did put down some more power then before (updated in my sig) so of course happy with that.
The intake swap really did nothing. I had the Weapon-R Secret Weapon intake. It has another smaller tube inside the intake pipe which creates more velocity into the turbo (about 3x more) this is from the testing they performed. Any one can take a look at there write-up on weapon-r.com before you start speaking negatively about the intake. So Al made be buy a stock intake ($50), later on he told me "I guess I really didn't do much" So swapping out to stock did not increase hp/tp like he said.
So anyway i'de like to thank Al for re-tuning me and paying for the boost leak test, compression test, and cam timing. I couldn't be happier.
And thanks to Buschur for letting me come back to his shop even though he really didn't want me there.
I'll be back again once I get the rest of my mods and the new 20-g
I am as of yet still NOT ABLE to make a deifnitive conclusion about the Weapon R intake
The reason why was last time your 100 octane was good and the tune had more snap to it
This time although we swapped intake tubes the timing is signicantly lower than last time
I would catagorize the results as - you are making more power with a less agressive / more conservative tune
In order to effectively test the Weapon R intake tube (which you left at Buschur) you would need to do a A - B test back to back - same car same dyno same tune etc
Please PM me your email so I can forward your pump gas tune



And thanks for the good work Al, the ride home was a lot of fun!