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Kinsler EVO intake manifold....rad

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Old Dec 9, 2008 | 09:39 AM
  #31  
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FWIW, the HKS manifold picture above appears to be a copy of a rally manifold that either Audi or Benz (can't recall which) developed in the 1980s.


Originally Posted by PPI
A ITB setup with MAP is definately doable. One key aspect is about how one creatively picks up the pressure signal for the MAP sensor.
It isn't how one picks up the signal, but rather how the signal is processed into something accurate and consistent enough with which to base critical calculations at all pressures and rpm.


Originally Posted by crispeed
What ecu are you using if you don't mind?
So far, Autronic, Wolf, Megasquirt. All running with reasonable success, but . . .


Originally Posted by Indy Evo
Ted B, Yes it was a combination of both to make it work, in reality it was an easy fix.
An 'easy fix' is already running, but everyone realizes it leaves something to be desired where tuning accuracy and reliability is concerned. A multi-thousand $$ ECU (e.g. Motec) with MAP signal correction tables is not an acceptable alternative.

Originally Posted by Driven Innovations
Ted just look at HPF kit for E46!
I am reasonably familiar with it, but I wouldn't touch it for several reasons.

There are street turbo setups with ITBs running around here and there, but just making it work well enough to run is neither the issue nor a satisfactory end point.

Last edited by Ted B; Dec 9, 2008 at 09:51 AM.
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Old Dec 9, 2008 | 09:51 AM
  #32  
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There are street turbo setups with ITBs running around one place or another, but just making it work well enough to run isn't the issue.
I couldnt agree with you more. But its a simple solution that works.


I think at the end of the day the question becames is anyone going to take up the challange and spend the money. When you have the right tools everything is easy and possible!!!
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Old Dec 9, 2008 | 09:57 AM
  #33  
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...

Last edited by Indy Evo; Dec 9, 2008 at 04:29 PM.
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Old Dec 9, 2008 | 10:05 AM
  #34  
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Originally Posted by Driven Innovations
I couldnt agree with you more. But its a simple solution that works.
Or, works well enough to sell it to someone who probably wouldn't ever know one way or another. It's simply another story of what 'works' for some may be unacceptable to others, especially when a high pricetag is demanded.


Originally Posted by Indy Evo
Ted B, good luck.
Thanks. Fortunately, it has been mostly (but not completely) resolved to our satisfaction (insert a credit to Anders here). The expectations of others may differ.

Last edited by Ted B; Dec 9, 2008 at 10:09 AM.
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Old Dec 9, 2008 | 10:18 AM
  #35  
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From: الرصاص والمدافع والخنازير يا بلدي!
Originally Posted by 2k4EvoVIII
There is another company called Elbow Racing from Australia that has a intake manifold identical to that HKS one which i dont want to flood this post with other peoples products but going off all the testing done by Archiebabe was the best design having a separate cone going into the plenum as far as even distribution. Problem is there is only really one software program out there which the big boys use (GM, Mitsu ect.) with a yearly license price of $50K that will get you as close to real world results as possible. I believe in Arhciebabe's thread he used CFD modeling for thermal dynamics as well as flow to come to the design you see above. It would be nice if someone could get there hands on that license for a little while to see how things work out. Problem is $50K for license plus say around $20K-$30K for production costs is allot of overhead to recoup on selling intake manifolds!

On a side note i think Kinsler will figure out what works the best and go with that design. They never have made a product to my knowledge that has been second in any aspect. Expect i nice price tag when they are finished but also expect a new level of innovation to come along with it!

Chris
Do you mean TrinaBabe?

https://www.evolutionm.net/forums/sh...546&highlight=
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Old Dec 9, 2008 | 10:26 AM
  #36  
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Originally Posted by 4G63
LOL ya my bad. Fixed!

Chris
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Old Dec 9, 2008 | 12:53 PM
  #37  
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Originally Posted by crispeed
Yep in comparison to a B or K series head offcourse!
The EVO community knows how to compensate for that though!
Five and seven bar map sensors were invented for 4G's.
An EVO 4G head can be made to flow pretty damn well relative to where they start. I just haven't seen people put the time into getting those numbers...mostly because of the reasoning you give Just turn up da boost! The first 2 days we spent on an EVO head we were 10cfm better than the Cosworth head we had, but we still had a stock size valve and a fairly small port overall.
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Old Dec 9, 2008 | 01:10 PM
  #38  
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Originally Posted by Driven Innovations
There is no secrets to what works. Injectors mounted on top of air horns cool charged air and thats where the increase in HP comes in.

Of course I forgot...everyone already knows everything. That is why I keep seeing EVOs with cold fuels, mechanical pumps, small injectors, top feeds, 60 degree seats, and raised ports.
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Old Dec 9, 2008 | 01:57 PM
  #39  
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Originally Posted by DRAG
An EVO 4G head can be made to flow pretty damn well relative to where they start.
They can, but unfortunately one tends to hit water before air charge velocity becomes an issue. Ultimately, this is the limiting factor that keeps an EVO head from flowing on par with certain Honda heads and the like. I'm curious to know what anyone has been able to pull out of a 1G head by comparison.

Originally Posted by DRAG
The first 2 days we spent on an EVO head we were 10cfm better than the Cosworth head we had, but we still had a stock size valve and a fairly small port overall.
It's become apparent that the Cosworth head is not what we'd consider to be a 'max power' effort. But in all fairness, it isn't advertised as such. Consumers tend to just assume that because "Cosworth" is stamped on it, that it is.
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Old Dec 9, 2008 | 02:43 PM
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Definately not a max power effort, but still better than most of the heads people are selling to customers. If I remember right it did 265 @ 28 on my bench. Does your head flow 300 @ 28 on an SF600?
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Old Dec 9, 2008 | 02:56 PM
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We saw around 295cfm @ 28" on mine before calling it a day. With the Cosworth on the same bench, same lift, same settings, we saw a max of 250cfm. But all things considered, my current head outflows it comfortably in all lifts. Again, this is no slight against the Cosworth head, but better results can be had.
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Old Dec 9, 2008 | 03:49 PM
  #42  
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Originally Posted by Ted B
It's become apparent that the Cosworth head is not what we'd consider to be a 'max power' effort. But in all fairness, it isn't advertised as such. Consumers tend to just assume that because "Cosworth" is stamped on it, that it is.
Maybe that's because one of the top head guys left Cosworth and now works at TRD. Of course, Cosworth doesn't put that in their ads.
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Old Dec 9, 2008 | 03:59 PM
  #43  
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Originally Posted by Ted B
We saw around 295cfm @ 28" on mine before calling it a day. With the Cosworth on the same bench, same lift, same settings, we saw a max of 250cfm. But all things considered, my current head outflows it comfortably in all lifts. Again, this is no slight against the Cosworth head, but better results can be had.
What about velocity on your head set-up? That's the thing no one seems to talk about. It's kinda like dark matter.
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Old Dec 9, 2008 | 05:15 PM
  #44  
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Velocity is as important to port flow as spool characteristics are to a turbo. In this case however, one will find water before velocity becomes an issue.
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Old Dec 9, 2008 | 06:08 PM
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Originally Posted by Ted B
Velocity is as important to port flow as spool characteristics are to a turbo. In this case however, one will find water before velocity becomes an issue.
Meaning breaking a water jacket. (Just translating for the non-tech types like myself )
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