I'd suggest trying another seal and applying RTV to the perimeter of the seal before inserting it. Also, use a driver for the seal. A large pipe nipple ground flat on one end and with a cap screwed on the other makes a good driver. The pipe should be large enough in diameter to rest on the metal part of the seal. Take the seal with you when you visit the hardware store.

 

I too am having this issue, its really pissing me off.

 

thanks buddy yes th pipe is a good idea! i used the cup off my axel and yes i had atv blue gasket sealer in my hand for the pass few days trying to figure out if i wanted to use it or not haha! ( in my head im like the factory seal should work with out any modding) but i messed up my seal so i will trow in a new one then bead the atv around the outer part for a good seal!

anyone know whats this hole do? is it a vacume.


its a little hole

 

the little hole at the top in side where the seal fits!

 

did you pull the axle out in the last pic to replace the seal? i would put the silicone on the seal seat before you install it

 

yes i did! what was that ?
should intsall the new seal then bead the silicone around it so it attach;s to the seal and t-case wall!?

or do you mean put silicone on the seal then install it in the -t case?

 

hahah snap i chnaged the seal 3 times already.
after i adjust the seal from in and out i ripp it so i get a new one.
still leaking

so i tryed changeing my inn cv joint(92 dimante cv inner axel workes) because the surface of it that meets the seal is ding up.
steal leaking.

so im try and get another seal and do i tone more time beofre i give up and give it to works!
really this is dumb i feel useless

 

Yeah blurry picture. The seal on the TC is to keep debree out with the assistance of the cup on the axle, and to keep the oil in the TC. This is typical on almost any diff. case that doesn't have bolted axle cups.
My seal was leaking, I replaced it and no problems anymore. Be sure that when you replace the seal and install the axle, that the axle goes completely in the TC. The axle has a outer race that seals against the inner part of the seal, if these two do not sit properly it will still leak.

 

yeah thats what i figured, thats why i wnet and chnaged my inner cv joint because the surface of it that meets the inner part of the seal was dinged up and not smooth.

im going to try again today thanks for the help

 

whats the part number for this seal my passenger side leaks like a **** out of the seal