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What Triggers Fuel Pump Relay #3? (Regulating Fuel Pump Voltage) (Fuel Pump Rewire)

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Old Nov 20, 2011, 02:34 PM
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Question What Triggers Fuel Pump Relay #3? (Regulating Fuel Pump Voltage) (Fuel Pump Rewire)

Correct me if I’m wrong but…

The Evo has THREE fuel pump relays and ONE resistor.

Relay 3 controls whether the fuel pump power goes through the resistor or not. People rewire their pumps (directly from the battery to the pump) because even off the resistor, the voltage is low.

PROBLEM:

The higher voltage of a rewire, ends up over running the stock FPR with bigger pumps (dw301).

SOLUTION:

A. I am going to have a Relay 4 which will be triggered by Relay 3.
If triggered, Relay 4 will have power coming directly from the battery, and go directly to the pump (like a rewire).

B. If Relay 3 is NOT tripping Relay 4, it will be using the STOCK wiring which runs through Relay 3 and the stock resistor. When the ECU is asking Relay 3 to skip the resistor, it will end up tripping Relay 4 and get direct signal.

C. Most double pumpers and rewired DW301 pump setups require either an AFRP or a hobbs switch setup because the duel pumps or direct wiring will overrun the stock FPR.

QUESTION 1:

Why are people running hobbs switches when they could simply add an additional relay which is triggered by the stock ECU to go to a direct signal when the car needs it



QUESTION 2:

What ECU parameter is triggering Relay 3? And is it adjustable



Please answer with a SINGLE fuel pump setup in mind. And no, I'm not simply purchasing an AFPR lol.

Thanks in advance.

Last edited by Carloverx; Nov 20, 2011 at 05:15 PM.
Old Nov 20, 2011, 05:07 PM
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Hmmmm:

https://www.evolutionm.net/forums/9588866-post472.html

Not a good sign if mrfred isn't sure:

Originally Posted by mrfred
I've been working on a solution for this myself as I intend to install a DW or Aeromotive pump soon and want to do a rewire but not have the overrun issue. Another way to do this without having to implement a hobbs switch is to use the factory fuel pump high/low voltage trigger signal on the ECU. I believe that its a transitor switch to ground. Its pin 55 on a USDM Evo 9, and pin 38 on a USDM Evo 8. Based on the FSM wiring diagrams, it grounds (switches) a 12 V signal.

I've been looking for the code that determines what triggers this relay so that we can have full control over the switch point, but so far no luck.
Old Nov 21, 2011, 08:49 AM
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i know its triggered by load. just haven't found the control subroutine yet. just a matter of making time to figure it out.
Old Nov 21, 2011, 09:09 AM
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it will be good if this will work rather than getting a afpr.
Old Nov 21, 2011, 04:17 PM
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The fuel pump goes full power under everything but idel and decel conditions, from what I have logged. I'll have too look again, but I think I found the section of code that controls it in 9653XXX6 as well.
Old Nov 21, 2011, 04:21 PM
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Originally Posted by 03whitegsr
The fuel pump goes full power under everything but idel and decel conditions, from what I have logged. I'll have too look again, but I think I found the section of code that controls it in 9653XXX6 as well.
Address?
Old Nov 21, 2011, 04:24 PM
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Originally Posted by 03whitegsr
The fuel pump goes full power under everything but idel and decel conditions, from what I have logged. I'll have too look again, but I think I found the section of code that controls it in 9653XXX6 as well.
Interesting.

I should have the car wired up in a few days. I plan on running a light into the cockpit to get an idea of what it takes to trigger relay 3.

I hope "anything off idle" will consume enough fuel to keep the stock fpr from being overrun.
Old Nov 21, 2011, 07:28 PM
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Originally Posted by mrfred
Address?
Here is the specific post.
https://www.evolutionm.net/forums/9288748-post73.html

Here is the thread.
https://www.evolutionm.net/forums/ec...p-control.html

I have not verified that it is in fact the fuel pump. I logged the car long ago and looking at MUT9B bit.0 on acamus recommendation, as he felt it controlled the fuel pump. Those addresses control that bit.

Last edited by 03whitegsr; Nov 21, 2011 at 07:31 PM.
Old Dec 21, 2011, 07:10 PM
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Check out my video. Make sure to turn up the sound to follow along with RPMs. Green LED shows when relay 3 is shutting off, and thus circumventing the resistor. It looks like using this relay to control direct-battery-voltage to a large pump to avoid over powering the stock fpr can be an easy reality. No hobbs switches. Thoughts?

http://www.youtube.com/watch?v=Qszwg8dwRz0



EDIT: here're the answers https://www.evolutionm.net/forums/ec...p-control.html

Last edited by Carloverx; Dec 22, 2011 at 05:07 AM.
Old Dec 21, 2011, 09:27 PM
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EDIT: See post eleven below.

Last edited by sparky; Dec 21, 2011 at 09:30 PM.
Old Dec 21, 2011, 09:28 PM
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Originally Posted by Carloverx
....Green LED shows when relay 3 is shutting off, and thus circumventing the resistor. It looks like using this relay to control direct-battery-voltage to a large pump to avoid over powering the stock fpr can be an easy reality. No hobbs switchesI can't tell you what triggers it, but it looks like it will work to
I realize that a Hobbes switch is considered to be a cheap and flimsy trigger. Having said that, I like the simplicity and ease of adjustability of a Hobbes switch in a turbocharged application. Boost triggered secondary pumps are where its at as far as i am concerned.

I said that they are cheap devices but I happily coexisted with one on my Turbo Buick's ATR staged double pumper with dual Wallys for 50,000 miles of hard driving and never a glitch. I went through four or five replacement pumps( as well as two wives)....but that little five dollar Hobbes never gave me a problem.

Incidentally, how would you go about adjusting the activation point of the secondary pump if you were to use that factory relay in the way that you have just described to us?

Last edited by sparky; Dec 21, 2011 at 09:32 PM.
Old Dec 22, 2011, 08:39 AM
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I'm in the process of doing a rewire that utilizes the controller pin on the ECU for fuel pump relay #3 to provide high/low voltage with a pump rewire. Its a bit more complicated than the typical rewire, but not bad. Total parts cost for all the wiring and relays is probably going to be about $50. I'm hoping I can finish it today and test it out, but most likely, its not going to be done until I get back from vacation around January 1.
Old Dec 22, 2011, 09:04 AM
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Originally Posted by mrfred
I'm in the process of doing a rewire that utilizes the controller pin on the ECU for fuel pump relay #3 to provide high/low voltage with a pump rewire. Its a bit more complicated than the typical rewire, but not bad. Total parts cost for all the wiring and relays is probably going to be about $50. I'm hoping I can finish it today and test it out, but most likely, its not going to be done until I get back from vacation around January 1.
My setup is done. I'm using a DW301 rewired. Two extra relays, one to turn on the direct battery source when relay 3 turns off, and one to power off that relay when the car is off (this way the pump doesn't get power when the car is off).

Runs and drives perfect. Haven't tried it at high HP, but shouldn't make a difference.
Old Dec 22, 2011, 09:36 AM
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Originally Posted by Carloverx
My setup is done. I'm using a DW301 rewired. Two extra relays, one to turn on the direct battery source when relay 3 turns off, and one to power off that relay when the car is off (this way the pump doesn't get power when the car is off).

Runs and drives perfect. Haven't tried it at high HP, but shouldn't make a difference.
Sounds like you are doing it a bit differently than what I am doing. I only use two relays total. When you get a chance, please post the wiring diagram that you used.
Old Dec 22, 2011, 01:00 PM
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My application is slightly different (AEM), but I trigger my second fuel pump based on throttle position and load off the AEM. I would guess the stock ecu does something similar.

Last edited by fre; Dec 22, 2011 at 01:06 PM.
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