What Triggers Fuel Pump Relay #3? (Regulating Fuel Pump Voltage) (Fuel Pump Rewire)
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What Triggers Fuel Pump Relay #3? (Regulating Fuel Pump Voltage) (Fuel Pump Rewire)
Correct me if I’m wrong but…
The Evo has THREE fuel pump relays and ONE resistor.
Relay 3 controls whether the fuel pump power goes through the resistor or not. People rewire their pumps (directly from the battery to the pump) because even off the resistor, the voltage is low.
PROBLEM:
The higher voltage of a rewire, ends up over running the stock FPR with bigger pumps (dw301).
SOLUTION:
A. I am going to have a Relay 4 which will be triggered by Relay 3.
If triggered, Relay 4 will have power coming directly from the battery, and go directly to the pump (like a rewire).
B. If Relay 3 is NOT tripping Relay 4, it will be using the STOCK wiring which runs through Relay 3 and the stock resistor. When the ECU is asking Relay 3 to skip the resistor, it will end up tripping Relay 4 and get direct signal.
C. Most double pumpers and rewired DW301 pump setups require either an AFRP or a hobbs switch setup because the duel pumps or direct wiring will overrun the stock FPR.
QUESTION 1:
Why are people running hobbs switches when they could simply add an additional relay which is triggered by the stock ECU to go to a direct signal when the car needs it
QUESTION 2:
What ECU parameter is triggering Relay 3? And is it adjustable
Please answer with a SINGLE fuel pump setup in mind. And no, I'm not simply purchasing an AFPR lol.
Thanks in advance.
The Evo has THREE fuel pump relays and ONE resistor.
Relay 3 controls whether the fuel pump power goes through the resistor or not. People rewire their pumps (directly from the battery to the pump) because even off the resistor, the voltage is low.
PROBLEM:
The higher voltage of a rewire, ends up over running the stock FPR with bigger pumps (dw301).
SOLUTION:
A. I am going to have a Relay 4 which will be triggered by Relay 3.
If triggered, Relay 4 will have power coming directly from the battery, and go directly to the pump (like a rewire).
B. If Relay 3 is NOT tripping Relay 4, it will be using the STOCK wiring which runs through Relay 3 and the stock resistor. When the ECU is asking Relay 3 to skip the resistor, it will end up tripping Relay 4 and get direct signal.
C. Most double pumpers and rewired DW301 pump setups require either an AFRP or a hobbs switch setup because the duel pumps or direct wiring will overrun the stock FPR.
QUESTION 1:
Why are people running hobbs switches when they could simply add an additional relay which is triggered by the stock ECU to go to a direct signal when the car needs it
QUESTION 2:
What ECU parameter is triggering Relay 3? And is it adjustable
Please answer with a SINGLE fuel pump setup in mind. And no, I'm not simply purchasing an AFPR lol.
Thanks in advance.
Last edited by Carloverx; Nov 20, 2011 at 05:15 PM.
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Hmmmm:
https://www.evolutionm.net/forums/9588866-post472.html
Not a good sign if mrfred isn't sure:
https://www.evolutionm.net/forums/9588866-post472.html
Not a good sign if mrfred isn't sure:
I've been working on a solution for this myself as I intend to install a DW or Aeromotive pump soon and want to do a rewire but not have the overrun issue. Another way to do this without having to implement a hobbs switch is to use the factory fuel pump high/low voltage trigger signal on the ECU. I believe that its a transitor switch to ground. Its pin 55 on a USDM Evo 9, and pin 38 on a USDM Evo 8. Based on the FSM wiring diagrams, it grounds (switches) a 12 V signal.
I've been looking for the code that determines what triggers this relay so that we can have full control over the switch point, but so far no luck.
I've been looking for the code that determines what triggers this relay so that we can have full control over the switch point, but so far no luck.
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I should have the car wired up in a few days. I plan on running a light into the cockpit to get an idea of what it takes to trigger relay 3.
I hope "anything off idle" will consume enough fuel to keep the stock fpr from being overrun.
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Here is the specific post.
https://www.evolutionm.net/forums/9288748-post73.html
Here is the thread.
https://www.evolutionm.net/forums/ec...p-control.html
I have not verified that it is in fact the fuel pump. I logged the car long ago and looking at MUT9B bit.0 on acamus recommendation, as he felt it controlled the fuel pump. Those addresses control that bit.
https://www.evolutionm.net/forums/9288748-post73.html
Here is the thread.
https://www.evolutionm.net/forums/ec...p-control.html
I have not verified that it is in fact the fuel pump. I logged the car long ago and looking at MUT9B bit.0 on acamus recommendation, as he felt it controlled the fuel pump. Those addresses control that bit.
Last edited by 03whitegsr; Nov 21, 2011 at 07:31 PM.
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Check out my video. Make sure to turn up the sound to follow along with RPMs. Green LED shows when relay 3 is shutting off, and thus circumventing the resistor. It looks like using this relay to control direct-battery-voltage to a large pump to avoid over powering the stock fpr can be an easy reality. No hobbs switches. Thoughts?
http://www.youtube.com/watch?v=Qszwg8dwRz0
EDIT: here're the answers https://www.evolutionm.net/forums/ec...p-control.html
http://www.youtube.com/watch?v=Qszwg8dwRz0
EDIT: here're the answers https://www.evolutionm.net/forums/ec...p-control.html
Last edited by Carloverx; Dec 22, 2011 at 05:07 AM.
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....Green LED shows when relay 3 is shutting off, and thus circumventing the resistor. It looks like using this relay to control direct-battery-voltage to a large pump to avoid over powering the stock fpr can be an easy reality. No hobbs switchesI can't tell you what triggers it, but it looks like it will work to
I said that they are cheap devices but I happily coexisted with one on my Turbo Buick's ATR staged double pumper with dual Wallys for 50,000 miles of hard driving and never a glitch. I went through four or five replacement pumps( as well as two wives)....but that little five dollar Hobbes never gave me a problem.
Incidentally, how would you go about adjusting the activation point of the secondary pump if you were to use that factory relay in the way that you have just described to us?
Last edited by sparky; Dec 21, 2011 at 09:32 PM.
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I'm in the process of doing a rewire that utilizes the controller pin on the ECU for fuel pump relay #3 to provide high/low voltage with a pump rewire. Its a bit more complicated than the typical rewire, but not bad. Total parts cost for all the wiring and relays is probably going to be about $50. I'm hoping I can finish it today and test it out, but most likely, its not going to be done until I get back from vacation around January 1.
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I'm in the process of doing a rewire that utilizes the controller pin on the ECU for fuel pump relay #3 to provide high/low voltage with a pump rewire. Its a bit more complicated than the typical rewire, but not bad. Total parts cost for all the wiring and relays is probably going to be about $50. I'm hoping I can finish it today and test it out, but most likely, its not going to be done until I get back from vacation around January 1.
Runs and drives perfect. Haven't tried it at high HP, but shouldn't make a difference.
#14
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My setup is done. I'm using a DW301 rewired. Two extra relays, one to turn on the direct battery source when relay 3 turns off, and one to power off that relay when the car is off (this way the pump doesn't get power when the car is off).
Runs and drives perfect. Haven't tried it at high HP, but shouldn't make a difference.
Runs and drives perfect. Haven't tried it at high HP, but shouldn't make a difference.
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