Notices
Evo Engine / Turbo / Drivetrain Everything from engine management to the best clutch and flywheel.

dirtball 2.3 build

Thread Tools
 
Search this Thread
 
Old Dec 27, 2014 | 09:13 AM
  #16  
94AWDcoupe's Avatar
Evolved Member
iTrader: (125)
 
Joined: Sep 2003
Posts: 4,837
Likes: 30
From: Tampa
Originally Posted by letsgetthisdone
Its not "folklore". Its pretty well documented that Evo cranks are induction hardened. This hardening can be ruined if the crank is subjected to too much heat while being cut, and the hardening only goes so deep. Also, the fillet at the edge of the journal is extremely difficult to replicate. And the polish on the journals in your pic looks pretty meh..

Hopefully it works for you, but it is highly not recommended.
you are wrong. evo cranks (all 7 bolt cranks) are not hardened in any way shape or form. anyone who thinks they are, says otherwise simply does not know what he is talking about.
Reply
Old Dec 27, 2014 | 09:49 AM
  #17  
LetsGetThisDone's Avatar
EvoM Guru
10 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Oct 2013
Posts: 15,973
Likes: 1,629
From: Las Vegas
Originally Posted by 94AWDcoupe
you are wrong. evo cranks (all 7 bolt cranks) are not hardened in any way shape or form. anyone who thinks they are, says otherwise simply does not know what he is talking about.
I can't find it now, but there's is a thread where a member had an evo crank rockwell tested as he cut into it, after (IIRC) .030" depth, it started getting significantly softer. How do you explain that with your claims of them not being surface hardened? Have you do any testing?

Aha. Post 34.
https://www.evolutionm.net/forums/evo-engine-turbo-drivetrain/502813-turned-crank-theory-controled-test-3.html

Last edited by letsgetthisdone; Dec 27, 2014 at 09:54 AM.
Reply
Old Dec 27, 2014 | 02:01 PM
  #18  
apagan01's Avatar
Account Disabled
iTrader: (299)
 
Joined: Dec 2006
Posts: 4,863
Likes: 5
From: digging for oil
Aka you found the thread.. i also remembered that test.

I agree with tedb on his coment.. metals who have been surface hardened if turned and that hard surface is compromised the integrity has been compromised snd is a matter of time when it fails. Como knowledge in the engineering world

Originally Posted by letsgetthisdone
I can't find it now, but there's is a thread where a member had an evo crank rockwell tested as he cut into it, after (IIRC) .030" depth, it started getting significantly softer. How do you explain that with your claims of them not being surface hardened? Have you do any testing?

Aha. Post 34.
https://www.evolutionm.net/forums/ev...ed-test-3.html
Reply
Old Dec 27, 2014 | 04:50 PM
  #19  
94AWDcoupe's Avatar
Evolved Member
iTrader: (125)
 
Joined: Sep 2003
Posts: 4,837
Likes: 30
From: Tampa
Originally Posted by letsgetthisdone
I can't find it now, but there's is a thread where a member had an evo crank rockwell tested as he cut into it, after (IIRC) .030" depth, it started getting significantly softer. How do you explain that with your claims of them not being surface hardened? Have you do any testing?

Aha. Post 34.
https://www.evolutionm.net/forums/ev...ed-test-3.html
yes i have had both 6 bolt crank and 7 bolt cranks rockwell tested locally. the test is useless on crankshafts. the test requires a pin shaped bit to be forced into the metal. the bit has to penetrate the metal surface to a depth to get an accurate reading. the depth is greater than any would be surface hardening. so the two cranks measured the same for the test. 6 bolt cranks are clearly hardened. and the factory manual has a warning not to turn the crank or the hardened layer will be lost. there is no such warning in the 2g manuals with 7 bolt cranks. a simple file test shows how soft 7 bolt cranks are. same test shows 6 bolt cranks are very hard and slippery where it it otherwise easy to file on a 7 bolt crank. the surface hardness between the two cranks is not even a contest. its not even close. in practice i have driven on completely wiped out bearings with horrid audible knock. with 6 bolt cranks you can replace just bearings and be on your way. with 7 bolts the crank will be hurt EVERY time. seen dozens of people attempt in chassis bearing replacements on 7 bolts. with every one failing within a week.

all 7 bolt cranks are not hardened. its not a debate. its a fact.
Reply
Old Dec 27, 2014 | 08:23 PM
  #20  
robbyredneck's Avatar
Thread Starter
Evolving Member
iTrader: (3)
 
Joined: Nov 2013
Posts: 293
Likes: 0
From: upstate ny
94 means business and i am inclined to believe him. here is how i am gonna do my thread. i am gonna run this junk till it blows up or i sell it. either way i will be forthcoming with info. here is what i pulled out of my oil pump pickup. and the stupid auto trans adapter.
Attached Thumbnails dirtball 2.3 build-wp_20141227_008.jpg   dirtball 2.3 build-wp_20141227_006.jpg  
Reply
Old Jan 8, 2015 | 05:25 PM
  #21  
robbyredneck's Avatar
Thread Starter
Evolving Member
iTrader: (3)
 
Joined: Nov 2013
Posts: 293
Likes: 0
From: upstate ny
blocks back. flywheels cut.
Attached Thumbnails dirtball 2.3 build-wp_20150108_002-1-.jpg   dirtball 2.3 build-wp_20150108_004-1-.jpg   dirtball 2.3 build-wp_20150108_005-1-.jpg  
Reply
Old Jan 10, 2015 | 06:40 PM
  #22  
robbyredneck's Avatar
Thread Starter
Evolving Member
iTrader: (3)
 
Joined: Nov 2013
Posts: 293
Likes: 0
From: upstate ny
had the machinist rouge the crank and measured and installed tonight. .002 on every main. let me tell you lucas oil assembly lube is some sticky shiznit.
Reply
Old Jan 10, 2015 | 10:15 PM
  #23  
TexasLT4's Avatar
Newbie
iTrader: (6)
 
Joined: May 2005
Posts: 66
Likes: 0
From: Houston
Subscribed
Reply
Old Jan 11, 2015 | 05:01 PM
  #24  
robbyredneck's Avatar
Thread Starter
Evolving Member
iTrader: (3)
 
Joined: Nov 2013
Posts: 293
Likes: 0
From: upstate ny
Thumbs down

eagle rod small end doesnt fit in the piston. about .020 too wide. booooooooo. rings all gapped to .018 and .020 mains and big ends all clearance .002 i will have pics of the modified rod. any one else ever run into this?
Reply
Old Jan 13, 2015 | 07:05 PM
  #25  
robbyredneck's Avatar
Thread Starter
Evolving Member
iTrader: (3)
 
Joined: Nov 2013
Posts: 293
Likes: 0
From: upstate ny
ok. i told ya i would be honest and forthcoming. eagle rods(crs-5900-mbb) do not fit in wiseco stroker piston(667m855) . so i call wiseco and they so no sweat just have the supplier get a rma and we'll cut them for you. i then call the supplier and they say " no we just grind those rods to fit the pistons as to not dick up the balance". thats what i thought would be the solution. so i called my machinist and he was busy. so having a shop full of a bunch of stuff and another machinist with a full blown grinding rig in my back pocket i thought i would at least put a rod on my sander and see if it would cut it. i started with a measurement of 1.040" and sanded one side down to 1.015 parallel then flipped it and sanded the other side to 0.090. cool i got my .050 as wiseco suggested. WRONG. the edge of the topside of the rod still interfered. screw it if these rods get wiped out so be it. i then lapped them to fit in the dome. viola. fits fine. then i wanted to dry fit them on the pistons with no rings to check crank sideplay . clunk pistons hit the squirters. damn. bend the squirters to the center of the bore and all is well. pistons are loaded up and ready to swing. should also be clear on what i have. gtx3076r turbo. hks 264 cams, pump and a injector that scales to 665. 3" exhaust, bigger intercooler with piping.
Attached Thumbnails dirtball 2.3 build-wp_20150113_001.jpg   dirtball 2.3 build-wp_20150113_002.jpg  

Last edited by robbyredneck; Jan 13, 2015 at 07:51 PM.
Reply
Old Jan 19, 2015 | 04:05 PM
  #26  
robbyredneck's Avatar
Thread Starter
Evolving Member
iTrader: (3)
 
Joined: Nov 2013
Posts: 293
Likes: 0
From: upstate ny
shortblock assembled. i of course ordered a 1g headgasket. ooops. more later
Attached Thumbnails dirtball 2.3 build-wp_20150117_002.jpg  
Reply
Old Jan 31, 2015 | 07:05 PM
  #27  
robbyredneck's Avatar
Thread Starter
Evolving Member
iTrader: (3)
 
Joined: Nov 2013
Posts: 293
Likes: 0
From: upstate ny
My junk runs

it runs. doesnt leak a drop. we'll have to wait to drive it and i couldnt get it out of my drive way if i wanted. runs way smoother than i thought it would and makes a ton of oil pressure. i guess i should have went with something a little lighter than 10w-30 not to mention that its 15 degrees out.
Attached Thumbnails dirtball 2.3 build-wp_20150131_001.jpg   dirtball 2.3 build-wp_20150131_002.jpg  
Reply
Old Jan 31, 2015 | 07:35 PM
  #28  
Ghost2k3's Avatar
Newbie
 
Joined: Jun 2010
Posts: 48
Likes: 0
From: Empire State of NY
Great job. I can't wait to see the final results
Reply
Old Feb 5, 2015 | 06:03 PM
  #29  
robbyredneck's Avatar
Thread Starter
Evolving Member
iTrader: (3)
 
Joined: Nov 2013
Posts: 293
Likes: 0
From: upstate ny
car runs great but, it knocks like crazy so much so i am sure its an electrical/knock sensor issue. it feels just like when i forgot to plug my knock sensor in . btw i think my harness has been cut into before so i will check. torque is gooood. i like it . smooth as glass.
Reply
Old Feb 6, 2015 | 10:41 AM
  #30  
LetsGetThisDone's Avatar
EvoM Guru
10 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Oct 2013
Posts: 15,973
Likes: 1,629
From: Las Vegas
Originally Posted by robbyredneck
car runs great but, it knocks like crazy so much so i am sure its an electrical/knock sensor issue. it feels just like when i forgot to plug my knock sensor in . btw i think my harness has been cut into before so i will check. torque is gooood. i like it . smooth as glass.


log boost. you're liking reach boost threshold 300-500 rpm's sooner, and there is too much timing in that are. You likely need to move the time curve to the left. Also, depending on your boost control, you could be seeing higher boost due to the increased exhaust volume of the 2.3 over the 2.0..
Reply



All times are GMT -7. The time now is 10:41 AM.