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Balance Shaft Discussion

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Old Apr 4, 2019 | 02:59 PM
  #46  
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Originally Posted by kikiturbo
OE stub shaft ok in your experience?
Its how 99% of our motors go together, they are fine.
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Old Apr 4, 2019 | 06:40 PM
  #47  
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Thread summary: balance shafts still are not needed.

?
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Old Apr 4, 2019 | 07:17 PM
  #48  
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Its always a good topic & great to have one of our best builders chime in w/the good news

Im sure English Racing would be aware of this fretting damage if it were occurring

Sure would like to interview one of the 4G63 engineers & ask them some questions as to why all that engineering was done to develop these BS

Its not just Mitsu, its basically all of the larger displacement I4's that have them

If its just NVH & marketability im OK w/the BS delete
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Old Apr 4, 2019 | 08:38 PM
  #49  
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Originally Posted by kikiturbo
there is a great writeup on wikipedia about secondary order vibrations: https://en.wikipedia.org/wiki/Engine_balance#Rocking

In short... pistons travel more in top half of crank rotation than in bottom half due to rod angle. That is why even while we have pistons travleling in opposing directions the engine is not perfectly ballanced and you get second order vibrations.

Edited in.. the ammount of vibration force is proportional to crank stroke and inversly proportional to rod length.. that is why you need ballance shafts more in 100 mm crank engines than on 88 mm... and why long rods are great..

One piece of trivia I didnt know... even though ballance shafts are used by many, the original idea came from Mitsubishi..
Thinking about this, I think BS are not affected by piston position because BS are rotating in tune with cranshaft. So the BS is in tune with the pistons at over half way with pistons.
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Old Apr 4, 2019 | 08:47 PM
  #50  
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Originally Posted by ConEvo
Personally, i chose GSC Race Balance Shaft which is the middle solution between these two. What I mean? Instead for either keeping the heavy balance shaft, or deleting them completely, this solution gives you the ability to keep the one balance shaft (oil) and the other deleting it, without completely removing it. This way, you have a much more lighter rotating mass, but without the risk of detroying the oil pump. The OEM balance shaft is 943gr each, therefore 1,886gr, in contrast with GSC which is only 192grams only. I have the pictures at my phone if you like to upload them later on. With these in mind, this was the reason for keeping balance shaft but with a much more reduced rotational weight.
The OEM BS is lopsided so it reduces power to rotate this mass. The GSC race shaft is centered, so it doesn't take much energy to spin it. To be technical the lopsided weights take more energy to spin. To me, the full shaft is just insurance to keep the oil pump happy. The extra cost is worth my down time and repair time. Maybe it will be wasted money where it only buys me peace of mind.

Last edited by 2006EvoIXer; Apr 5, 2019 at 06:28 PM.
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Old Apr 4, 2019 | 08:55 PM
  #51  
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Do what makes you happy, IMO. It all works out the same.
No sense in trying to reinvent the wheel here.
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Old Apr 4, 2019 | 09:01 PM
  #52  
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Originally Posted by MinusPrevious
Its always a good topic & great to have one of our best builders chime in w/the good news

Im sure English Racing would be aware of this fretting damage if it were occurring

Sure would like to interview one of the 4G63 engineers & ask them some questions as to why all that engineering was done to develop these BS

Its not just Mitsu, its basically all of the larger displacement I4's that have them

If its just NVH & marketability im OK w/the BS delete
My thoughts exactly, it just seems weird that they'd spend so much time and money on comfort in a vehicle that was never meant to be comfortable. However after seeing the input from our many knowledgeable members I may start leaving them out in future builds... Haven't really decided yet. Our builds at the shop would always leave the BS in 4G builds, and we haven't had issues with them, however I certainly wouldn't mind added simplicity when assembling the engine and doing timing.

Thanks, Don, for making the thread and thank you to everyone who contributed their thoughts. You guys are the reason I always come back to this forum
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Old Apr 4, 2019 | 09:25 PM
  #53  
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Originally Posted by kikiturbo
1. No, explosion is not most violent at TDC, actually you want most pressure quite a bit later than TDC..
2. You are introducing crank harmonics into discussion which is not the point of the topic...
3. Heavy fly is good for transmission as it filters out crank harmonics... other way of doing it is using twin mass fly (which are complicated POS).... Clutch plates with springs also help.... however none of this helps the crank.... To lessen the crank harmonics you need a crank dampener which you get standard from mitsubishi (rubber main pulley)
4. Heavy pistons are no good as the crank and rod needs to stop and accelerate that lump of metal twice per revolution..
2. Agreed. I just wrote my thoughts because of Jack's site.
3. Agreed. It is like a buffer/stabilizer/equalizer
4. Agreed. I was just saying that it helps to reduce the power spikes (or harmonics as you refer to). But it isn't what you want because of the momentum changing directions at extremely high cycles. Personally, I feel that too light of pistons do increase harmonics since it transfers more of the energy spikes on combustion.
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Old Apr 4, 2019 | 09:29 PM
  #54  
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Originally Posted by Fox_IX
My thoughts exactly, it just seems weird that they'd spend so much time and money on comfort in a vehicle that was never meant to be comfortable. However after seeing the input from our many knowledgeable members I may start leaving them out in future builds... Haven't really decided yet. Our builds at the shop would always leave the BS in 4G builds, and we haven't had issues with them, however I certainly wouldn't mind added simplicity when assembling the engine and doing timing.

Thanks, Don, for making the thread and thank you to everyone who contributed their thoughts. You guys are the reason I always come back to this forum
It's nice to get a group of experience gathered together.
When I build my spare engine, I want to use AEM 12 tooth wheel for my infinity so I have to delete my BS. So far, I only found mounting kit that requires removal of BS.
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Old Apr 4, 2019 | 09:37 PM
  #55  
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Originally Posted by 2006EvoIXer
It's nice to get a group of experience gathered together.
When I build my spare engine, I want to use AEM 12 tooth wheel for my infinity so I have to delete my BS. So far, I only found mounting kit that requires removal of BS.
Trade the Infinity for an Elite 1500, problem solved haha.
In all seriousness though, I could have sworn there was at least one company back in the day that allowed for the BS to be kept with their 12-1 tooth wheel. I presume you're gonna be running the TriggerDisc.com wheel?
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Old Apr 4, 2019 | 10:25 PM
  #56  
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Info in here is very interesting, especially with experienced engine builders like Aaron. Another interesting fact is the increased oil pressure with BS delete. Although I never personally logged the oil pressure before and after to confirm it, it is reasonable that a delete will increase oil pressure. Another interesting fact is the purpose of the engine. For example let's just say you have a 2.3 with 8.500 rev limit. The engine seems to be more sensitive to vibrations and produce more vibration than 2.0, therefore if the theory is correct and the BS spins double the speed, consider that you will have a rotating part which will spin 17.000rpms. It seems that highly modified evos delete the balance shaft and there is no need for it. However, for a midly street daily car i would personally keep them. And this is the reason that i stated earlier that GSC solution seems to be the best of both worlds.
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Old Apr 4, 2019 | 10:26 PM
  #57  
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Originally Posted by Fox_IX
Trade the Infinity for an Elite 1500, problem solved haha.
In all seriousness though, I could have sworn there was at least one company back in the day that allowed for the BS to be kept with their 12-1 tooth wheel. I presume you're gonna be running the TriggerDisc.com wheel?
No idea what to use. I have 508 infinity and spent a lot on it.
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Old Apr 4, 2019 | 10:46 PM
  #58  
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Originally Posted by 2006EvoIXer
No idea what to use. I have 508 infinity and spent a lot on it.
I know haha, I was just messing about :P
Don't wanna clog the thread with unrelated talk, but I like the TriggerDisc wheels. Worth looking into.

Cheers!
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Old Apr 4, 2019 | 10:58 PM
  #59  
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Originally Posted by MinusPrevious
Its always a good topic & great to have one of our best builders chime in w/the good news

Im sure English Racing would be aware of this fretting damage if it were occurring

Sure would like to interview one of the 4G63 engineers & ask them some questions as to why all that engineering was done to develop these BS

Its not just Mitsu, its basically all of the larger displacement I4's that have them

If its just NVH & marketability im OK w/the BS delete
JohnBradley (Aaron) is a mechanical engineer. He has extremely thorough understanding of what the bshafts do, how they do it, and why.

Many 4 cylinders don't come with balance shafts Honda K, B, and D series. Nissan KA and SR's, Mitsu 4b1X, etc.

Originally Posted by 2006EvoIXer
Thinking about this, I think BS are not affected by piston position because BS are rotating in tune with cranshaft. So the BS is in tune with the pistons at over half way with pistons.
The balance shafts are "in tune" with literally neither of those things.

When the crankshaft is at exactly mid stroke, the piston is below the middle of the bore, this means means the piston travels faster on the top half of the stroke than the bottom, which mean there is more force required to accel/development the piston on the top half of the stroke than the bottom. This creates a second order vibration. The balance shafts are tuned to make an equal/opposite 2nd order vibration and they cancel each other out.

Originally Posted by 2006EvoIXer
The OEM BS is lopsided so it reduces power to rotate this mass. The GSC race shaft is centered, so it doesn't take much energy to spin it. To be technical the lopsided weights take more momentum to spin. To me, the full shaft is just insurance to keep the oil pump happy. The extra cost is worth my down time and repair time. Maybe it will be wasted money where it only buys me peace of mind.
Most of the power loss from them is the friction of the bearings. The counterweight isn't that heavy, and it's very close to center.

Originally Posted by ConEvo
Info in here is very interesting, especially with experienced engine builders like Aaron. Another interesting fact is the increased oil pressure with BS delete. Although I never personally logged the oil pressure before and after to confirm it, it is reasonable that a delete will increase oil pressure. Another interesting fact is the purpose of the engine. For example let's just say you have a 2.3 with 8.500 rev limit. The engine seems to be more sensitive to vibrations and produce more vibration than 2.0, therefore if the theory is correct and the BS spins double the speed, consider that you will have a rotating part which will spin 17.000rpms. It seems that highly modified evos delete the balance shaft and there is no need for it. However, for a midly street daily car i would personally keep them. And this is the reason that i stated earlier that GSC solution seems to be the best of both worlds.
2.3's vibrate a lot because of the ****ty rod ratio.

The race shaft does the same thing as BSD, except you still have an extra bearing to fail, so there's not point to keeping it,

A BSD definitely increases oil pressure. There are several ways to deal with this. As Kaj said, you can leave the rear shaft in with the bearings not rolled and just leave the belt off. ER also makes an underdrive pulley for the oil pump, you can do some light porting in the bypass on the oil filter housing. Etc.
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Old Apr 5, 2019 | 07:08 AM
  #60  
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I was thinking it might be possible to drill a small hole in the bs bearing on the opposite side. So that when you spin it there is still an oil return path. I have no idea how big that hole would need to be, or if it would even work correctly. Has anyone heard about this being tried / done?
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