Notices
Evo Engine / Turbo / Drivetrain Everything from engine management to the best clutch and flywheel.

Balance Shaft Discussion

Thread Tools
 
Search this Thread
 
Old Apr 5, 2019 | 02:25 PM
  #91  
MinusPrevious's Avatar
EvoM Staff Alumni
iTrader: (3)
 
Joined: May 2008
Posts: 7,704
Likes: 1,387
From: So.Cal
The simple answer may be this:

Reply
Old Apr 5, 2019 | 02:28 PM
  #92  
Fox_IX's Avatar
Evolving Member
 
Joined: Dec 2015
Posts: 469
Likes: 38
From: HWY 9
My biggest gripe with removing the balance shafts is that you're removing a component designed to minimize vibration. Vibration causes accelerated wear on components. How much is up to debate, but if you can feel the NVH from removing the shafts, your components can too. Comparing to solid engine mounts is an unfair comparison, as we're talking about minimizing internal engine vibration, not just minimizing the transfer of harmonics to the chassis(the whole point of rubber engine mounts as opposed to solid ones).
Reply
Old Apr 5, 2019 | 02:29 PM
  #93  
Fox_IX's Avatar
Evolving Member
 
Joined: Dec 2015
Posts: 469
Likes: 38
From: HWY 9
Originally Posted by MinusPrevious
The simple answer may be this:

The fluidampr helps in reducing torsional vibration in the crankshaft, I believe this is different from the purpose of balance shafts, in that they are designed to reduce 2nd order vibration.
Reply
Old Apr 5, 2019 | 02:32 PM
  #94  
Biggiesacks's Avatar
EvoM Community Team Leader
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2005
Posts: 5,690
Likes: 708
From: West Coast
my point with the mounts was that the engine is vibrating regardless of if you are feeling it or not. The forces that are acting on the engine that create the vibrations are there regardless if you feel them or not. The imbalance remains even with the shafts, they are just masking it for your comfort. If your the crankshaft, you are feeling those imbalances regardless of the shaft spinning next to you.
Reply
Old Apr 5, 2019 | 02:53 PM
  #95  
butte's Avatar
Evolving Member
 
Joined: Oct 2013
Posts: 175
Likes: 8
From: Phoenix, AZ
FWIW I was in the 'keep your BS' camp before this thread and I've come around since having read through it. Next time I've got the block out I'll be removing them. Thank you all for having the conversation.
Reply
Old Apr 5, 2019 | 03:11 PM
  #96  
2006EvoIXer's Avatar
Thread Starter
Evolved Member
10 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Jul 2012
Posts: 3,294
Likes: 197
From: California
Originally Posted by MinusPrevious
The simple answer may be this:

My opinion is this is more useful on the other end (flywheel) because of the short fistance between #4 and flywheel, mainly to help with #4 oil journal cracking issues. I know many don't agree, but that's my opinion.

Last edited by 2006EvoIXer; Apr 5, 2019 at 06:10 PM.
Reply
Old Apr 5, 2019 | 03:16 PM
  #97  
2006EvoIXer's Avatar
Thread Starter
Evolved Member
10 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Jul 2012
Posts: 3,294
Likes: 197
From: California
Originally Posted by letsgetthisdone

You haven't presented a case for keeping balance shafts. Only theories which have largely been shown to not be correct.
Sorry, see post #63.
Reply
Old Apr 5, 2019 | 04:20 PM
  #98  
LetsGetThisDone's Avatar
EvoM Guru
10 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Oct 2013
Posts: 15,973
Likes: 1,629
From: Las Vegas
Originally Posted by Fox_IX
Vibration causes accelerated wear on components.
Please present facts to support the argument the removing the balance shafts allows the 2nd order vibrations to damage components. There is plenty of evidence to show that it doesn't.
Reply
Old Apr 5, 2019 | 04:24 PM
  #99  
Fox_IX's Avatar
Evolving Member
 
Joined: Dec 2015
Posts: 469
Likes: 38
From: HWY 9
https://www.ijser.org/researchpaper/...-Isolation.pdf

"Vibrations in an engine are undesired since they can cause increased stresses, added wear, increased sound levels, material fatigue, energy losses and increased bearing loads. This can in time lead to mechanical failure and breakdown."

Still having trouble wrapping my head around how removing something designed to reduce engine vibration has no effect on reliability. This paper goes into detail on engine vibrations and their effects, perhaps it's worth a read.
For a race motor that isn't expected to have a long life, I totally agree this is not an area of concern and the added complexity of a balance shaft system is more of a hindrance than a benefit. However let's keep in mind that most average people who want to enjoy their car aren't looking to break horsepower records and just want a reliable motor. I think one of the issues is that people are under the impression that the balance shafts simply mask the vibration. This is not the case, they are designed to cancel out the vibration through an equal opposing vibration. Two opposing sines will cancel eachother out, not just hide each other.

Further info from that same paper:
"It can be summarized that vibrations in a machine or an engine are the undesired part since they can cause increased stresses, added wear, increased sound levels, material fatigue, energy losses and increased bearing loads. These can in-time lead to mechanical failure and breakdown. Vibration reduction clearly improved engine efficiency, as well as reduced breakdown costs is the greatest benefits. The best solution to a vibration problem is to avoid it in the first stage that is at the time of design. Therefore it is important to design the engine such that none of these vibrations are close the natural frequency of the engine. If the vibrations of the running engine are close to its natural frequency, they will amplify each other and generates higher forces and causes early breakdown of the bell housing or other engine components. "

Perhaps a better argument to make is that the balance shafts don't reduce vibration as much as one would think, but to say vibration has no effect on components is completely incorrect.
Reply
Old Apr 5, 2019 | 04:31 PM
  #100  
LetsGetThisDone's Avatar
EvoM Guru
10 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Oct 2013
Posts: 15,973
Likes: 1,629
From: Las Vegas
Originally Posted by IJSER article
...There are four major components which generate vibrations by producing unbalanced forces during cycle are piston, crankshaft, engine block and connecting rod. As these components are interconnected with each other, produced unbalancing forces which are transmitted to the engine parts such as building block of engine and to the contacting structure. Four major causes for overall vibration behavior of IC engine are variation in gas pressure in each cycle, impact forces due to reciprocating parts, unbalanced rotating and reciprocating parts and mount structural characteristics....

...IC engine produces mainly two types of vibrations i.e. longitudinal and torsional vibrations....


This article is referring to first order vibration and torsional whip. When have you seen an evo fail a bellhousing due to fatigue from vibration after deleting the bashafts? Oh, it doesn't happen...

That paper was about a 6cylinder diesel and engine mounts. This is why I drink.

Next...

Last edited by letsgetthisdone; Apr 5, 2019 at 04:40 PM.
Reply
Old Apr 5, 2019 | 04:39 PM
  #101  
Fox_IX's Avatar
Evolving Member
 
Joined: Dec 2015
Posts: 469
Likes: 38
From: HWY 9
Originally Posted by letsgetthisdone

This article is referring to first order vibration and torsional whip. When have you seen an evo fail a bellhousing due to fatigue from vibration after deleting the bashafts? Oh, it doesn't happen...



Next...
So are you saying 2nd order vibration has no effect on components? Because that seems to me the point you're trying to prove.
Reply
Old Apr 5, 2019 | 04:44 PM
  #102  
Fox_IX's Avatar
Evolving Member
 
Joined: Dec 2015
Posts: 469
Likes: 38
From: HWY 9
Perhaps this one is worth a read as it specifically relates to balance shafts, albeit in an inline 4 diesel.
https://www.researchgate.net/publica..._Diesel_Engine

After reading through these papers, I can agree that the primary purpose of balancing out 2nd order vibrations is driver comfort, however they all state that these vibrations will also add to component wear. There has been no in-depth analysis of the magnitude of wear components will experience, I am still on the hunt for some solid tests and data on that subject.

Also found this info which supports the BS delete claims, however haven't found anything solid to back it up.
"One might think that the balance shafts would help the rotating assembly be more balanced. However, the balance shafts are independent of the rotating assembly. Any secondary vibration in the rotating assembly first gets absorbed by the main bearings, transferred to and then cancelled in the block by the balance shafts. So in terms of minimizing bearing load, the balance shafts don’t have any benefit. As such, it seems almost necessary to remove the balance shafts for a performance build."

I'm all for believing that a BS delete will have no effect on reliability, but I don't want to assume that because some people on the internet said it is so without providing any real data behind their claims. I hope you all can understand that.

Last edited by Fox_IX; Apr 5, 2019 at 04:52 PM.
Reply
Old Apr 5, 2019 | 05:54 PM
  #103  
kaj's Avatar
kaj
EvoM Community Team Leader
20 Year Member
Liked
Loved
Community Favorite
iTrader: (60)
 
Joined: Mar 2006
Posts: 13,636
Likes: 824
From: Fresno, CA
Holy crap, this thread. Why is an old subject, that's been handled, being brought up again, in the exact same way? Who here is guilty of too much free time??

Originally Posted by Fox_IX
I feel as though if Mitsubishi cared that much about NVH, they'd have put more money into noise suppression and cabin isolation. The Evo is quite a harsh car compared to many others on the market. Mitsubishi wasn't trying to make the Evo an average consumer car, they just needed a car to homologate for their rally team with the added benefit that sports enthusiasts would love and buy the car.

Again, it seems like a lot of added expense for very little benefit if the only concern is NVH, especially considering many on this forum with BS deletes did not notice much of a change in NVH after the removal.
So we're second-guessing Mitsu engineers and bean counters, after the fact?

Originally Posted by Biggiesacks
its almost like we are arguing about how deleting the A/C compressor is bad for your engine.
Originally Posted by Biggiesacks
What your asking is for proof that deleting the balance shaft doesn't cause wear, but what about flipping that around. What proof is there that it does? Like I said before, there are plenty of balance shaft related engine failures. Where are all the folks with engines that failed because of deleted (properly) balance shafts. For me the score has been and is still deleting the shafts improves reliability not hurt it.
Or religion. "Prove to me God DOESN'T exist" makes about as much sense and "prove removing BSs doesn't damage an engine". You can have someone prove something. That's easy. Having them prove lack of something is a good way to keep someone from winning an argument.

This thread is LOLz, though. I enjoy reading. Next, can we discuss the merit of tube televisions? Maybe there is something they've left on the table

But seriously. Carry on, please
Reply
Old Apr 5, 2019 | 06:36 PM
  #104  
Fox_IX's Avatar
Evolving Member
 
Joined: Dec 2015
Posts: 469
Likes: 38
From: HWY 9
Originally Posted by kaj
Holy crap, this thread. Why is an old subject, that's been handled, being brought up again, in the exact same way? Who here is guilty of too much free time??



So we're second-guessing Mitsu engineers and bean counters, after the fact?




Or religion. "Prove to me God DOESN'T exist" makes about as much sense and "prove removing BSs doesn't damage an engine". You can have someone prove something. That's easy. Having them prove lack of something is a good way to keep someone from winning an argument.

This thread is LOLz, though. I enjoy reading. Next, can we discuss the merit of tube televisions? Maybe there is something they've left on the table

But seriously. Carry on, please
If you're going to make a claim like "removing balance shafts has no effect on long term reliability" I expect some proof or at least some explanation behind that statement. All I've heard so far is "it doesn't and you're wrong if you think otherwise". I'm all for deleting them, but I'd like to see some harder evidence about possible negative effects. I'm totally open to these guys being correct but I don't want to believe they're correct simply because they say so, hence the thread for discussion.
Unfortunately I feel as though people care more about being correct than actually sharing knowledge.
Reply
Old Apr 5, 2019 | 06:44 PM
  #105  
kaj's Avatar
kaj
EvoM Community Team Leader
20 Year Member
Liked
Loved
Community Favorite
iTrader: (60)
 
Joined: Mar 2006
Posts: 13,636
Likes: 824
From: Fresno, CA
Originally Posted by Fox_IX
If you're going to make a claim like "removing balance shafts has no effect on long term reliability" I expect some proof or at least some explanation behind that statement. All I've heard so far is "it doesn't and you're wrong if you think otherwise". I'm all for deleting them, but I'd like to see some harder evidence about possible negative effects. I'm totally open to these guys being correct but I don't want to believe they're correct simply because they say so, hence the thread for discussion.
Unfortunately I feel as though people care more about being correct than actually sharing knowledge.
There is proof all around you: years of engines running without, with no negative consequences. If someone wants facts or figures, instead of real world evidence, then good luck because, like I said: nobody does studies to prove something doesn't happen. That just makes no sense. There is no such thing. That's not how evidenced-based practice works.
What you have:
Lack of evidence that deleting balance shafts negatively affects an engine.
What you want:
Evidence that balance shafts cause no negative side effects.

That's not how it works. .
Reply



All times are GMT -7. The time now is 09:34 PM.