HELP!!! Transfer Case Fill PLUG
Originally Posted by LilyK
I'm gonna ask another question. I changed the tranny fluid last month. And I felt like i'm getting a lot worse gas mileage. I used BG Synroshift I. I pump til the fluid start coming back out.
Was it because I changed to 18 inches wheels. The lost in mpg is quite noticable. Amost 1/4 gas tank gone for 33 miles street driving!!!!...Not even driving it hard....Not in boost range. Stock ECU, no flash, only mod is Turbo back exhaust. !!!!!
Was it because I changed to 18 inches wheels. The lost in mpg is quite noticable. Amost 1/4 gas tank gone for 33 miles street driving!!!!...Not even driving it hard....Not in boost range. Stock ECU, no flash, only mod is Turbo back exhaust. !!!!!
Originally Posted by LetItBreath
I find a good system with stuck bolts is to use pb blaster the hit the bold on the head with a hammer to shock it. The schock helps loosen it up. then try the blaster again if you have to. Theres always a way man 
I always use a 1/2" breaker bar along with a 1/2" drive socket. Take care not to over torque the plugs when reinstalling. The torque specs for both the tranny and transfer case plugs is 23ft/lbs.
Originally Posted by kekek
lefty loosey, righty tightey...
always works for me
always works for me

this isnt pre-school .. Just use the breaker bar , and if you dont know what direction to turn the bolt , i would not be doing it myself
Here it is in 3 easy steps...
Step 1: Spray a little BreakFree CLP, Remington RemOil, 3-in-1 (or whatever penetrating oil you prefer) on the threads. For the love of God, don't use WD-40. That's a solvent...not a penetrating oil.
Step 2: Tap the head of the bolt lightly with a small metal hammer. This will help release the bolt.
Step 3: Use a box-end wrench (NOT a crescent wrench or socket wrench) to break the bolt. If you need that extra "oomph," then lightly tap the free end of the wrench with your palm or even a small mallet.
Step 4: If you've already stripped/deformed the head of the bolt past the point of no return, use a Vice Grips...but make sure you use the GRIPPING kind (NOT the clamping kind).
If none of those work, then just bite the bullet and take it to a shop. The last thing you want to do is strip out the aluminum threads on the t-case.
Emre
Step 1: Spray a little BreakFree CLP, Remington RemOil, 3-in-1 (or whatever penetrating oil you prefer) on the threads. For the love of God, don't use WD-40. That's a solvent...not a penetrating oil.
Step 2: Tap the head of the bolt lightly with a small metal hammer. This will help release the bolt.
Step 3: Use a box-end wrench (NOT a crescent wrench or socket wrench) to break the bolt. If you need that extra "oomph," then lightly tap the free end of the wrench with your palm or even a small mallet.
Step 4: If you've already stripped/deformed the head of the bolt past the point of no return, use a Vice Grips...but make sure you use the GRIPPING kind (NOT the clamping kind).
If none of those work, then just bite the bullet and take it to a shop. The last thing you want to do is strip out the aluminum threads on the t-case.
Emre
hmm... what do you recommend for breaking the drain plus then... that thing is a 24mm... i O.O i don't have a 24mm box end :\
which is my indirect way of asking... why no use sockets for breaking bolts?
which is my indirect way of asking... why no use sockets for breaking bolts?
Originally Posted by trinydex
hmm... what do you recommend for breaking the drain plus then... that thing is a 24mm... i O.O i don't have a 24mm box end :\
which is my indirect way of asking... why no use sockets for breaking bolts?
which is my indirect way of asking... why no use sockets for breaking bolts?
Box end wrenches are great b/c the force is applied in line with the bolt head. I have found it a little difficult to get a box end in to loosen the rear diff and TC drain plugs and used a 24mm 12 point socket with 1/2 drive ratchet. I didn't have any problems breaking them loose.
i guess i asked because most of the time sockets have more contacting faces to the bolt but i wouldn't disagree with what you said at all. if you use the exact size of a box end the fit is quite tight.
Originally Posted by trinydex
hmm... what do you recommend for breaking the drain plus then... that thing is a 24mm... i O.O i don't have a 24mm box end :\
which is my indirect way of asking... why no use sockets for breaking bolts?
which is my indirect way of asking... why no use sockets for breaking bolts?
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