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Boost Leak Testing - How and Why

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Old May 11, 2011 | 09:27 PM
  #61  
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Originally Posted by EvODavO
I cannot build more than 20psi in my system during boost leak test. I tried new TB seals, new bov, map crankcase vacuum kit, sprayed soapy water on every coupler and found a few very small leaks, fixed them, 20 psi. WTF!! its driving me crazy! I hear no leaks but cant seem to pressurize the system any further. Any suggestions because there is obviously something I'm missing!?
turn the crank alittle bit, maybe the exhaust valve is open and its leaking out of the exhaust..

also dont forget to turn the mbc up high or it will bleed off on the hallman or bypass it.

Last edited by tscompusa2; May 11, 2011 at 09:30 PM.
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Old May 11, 2011 | 10:38 PM
  #62  
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Originally Posted by tscompusa
turn the crank alittle bit, maybe the exhaust valve is open and its leaking out of the exhaust..

also dont forget to turn the mbc up high or it will bleed off on the hallman or bypass it.
Thanks for the suggestions. I checked the exhaust and there is no air coming out of it. I tried TDC and everything in between by slowly turning the crank, it did not make a difference.
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Old May 11, 2011 | 10:44 PM
  #63  
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Originally Posted by EvODavO
Thanks for the suggestions. I checked the exhaust and there is no air coming out of it. I tried TDC and everything in between by slowly turning the crank, it did not make a difference.
and the hallmans turned up? how long does it hold this 20psi for when you turn the compressor off?
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Old May 11, 2011 | 10:53 PM
  #64  
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Originally Posted by EvODavO
Thanks for the suggestions. I checked the exhaust and there is no air coming out of it. I tried TDC and everything in between by slowly turning the crank, it did not make a difference.

Try doing the boost test with the engine at normal operating temperature, as this helps minimize the blow-by at the piston rings.

Make sure your PVC valve is working and therefore not letting pressure bleed from your intake manifold to the valve cover area. Remove the PVC valve and test it by applying 25psi of air pressure to the valve itself to see that it is holding.

Dan (drb)
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Old May 12, 2011 | 10:42 AM
  #65  
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Originally Posted by tscompusa
and the hallmans turned up? how long does it hold this 20psi for when you turn the compressor off?
Yes the hallman is turned up. I am removing it though to perform the test and pluging the line that goes to the J pipe. It only takes a matter of seconds for the pressure to bleed off completely after i turn the air compressor off. I should note that the car seems to drive fine and pull hard. It spikes to 25 psi and falls off to about 19 psi at redline.
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Old May 12, 2011 | 10:43 AM
  #66  
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Originally Posted by drb
Try doing the boost test with the engine at normal operating temperature, as this helps minimize the blow-by at the piston rings.

Make sure your PVC valve is working and therefore not letting pressure bleed from your intake manifold to the valve cover area. Remove the PVC valve and test it by applying 25psi of air pressure to the valve itself to see that it is holding.

Dan (drb)

These are two things i haven't tried that i will def. look into! Thanks
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Old May 12, 2011 | 10:53 AM
  #67  
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Nice write up... Thanks now I could check mine...
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Old May 12, 2011 | 02:13 PM
  #68  
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I had a leak at my injector seals. Try checking those
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Old May 14, 2011 | 11:00 AM
  #69  
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Once I pressurize the system to 20 psi is it ok for the air to slowly flow out. Like 1-2 mins from 20psi to 0psi? I hear no leaks and see no leaks. Just need to make sure pressure slowly going down is ok.
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Old May 28, 2011 | 04:29 PM
  #70  
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great write up
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Old May 28, 2011 | 04:30 PM
  #71  
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really helped me
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Old May 28, 2011 | 09:37 PM
  #72  
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Originally Posted by 4xforce
These two links saved me a huge headache. I was having trouble with too pressure leaking and it seemed to be crankcase pressure as it was coming out of the valve cover via PCV and the return to the intake pipe. The fix actually made a difference in throttle response. I am so stoked I figure I would share it with those that may not have seen my other thread.

http://www.dsmtuners.com/forums/arti...cv-system.html

http://www.usplastic.com/catalog/ite...6844&catid=489

The second link here is within the first link and it is also explained there. Hope this helps some of you!
thanks for posting this!
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Old Jun 4, 2011 | 02:07 PM
  #73  
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Originally Posted by drb
Try doing the boost test with the engine at normal operating temperature, as this helps minimize the blow-by at the piston rings.

Dan (drb)
problem solved! i can finally hold more than 20 psi. thanks

Anyone able to do a boost leak test and build enough boost with a cold engine?
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Old Jun 4, 2011 | 02:28 PM
  #74  
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From: pa
cold or warm the car should be able to build enough boost to the point the coupler pops off the compressor inlet of the turbo.
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Old Jun 4, 2011 | 05:41 PM
  #75  
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Originally Posted by EvODavO
problem solved! i can finally hold more than 20 psi. thanks

Anyone able to do a boost leak test and build enough boost with a cold engine?
Glad you were able to get it tested. Lot's of people (probably most peple) do the boost test on a cold engine. If you have enough volume of air from your compressor you can still build substantial pressure in the system even with part of the air leaking into the crankcase.

Dan (drb)
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