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Causes for this busted line?

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Old Mar 4, 2017 | 09:09 PM
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Causes for this busted line?

This is the return water line from the turbo. It's about 2 years old and has been through about 7k miles. As you can see it began spitting coolant out everywhere. Possible that it was just a defective in some way? Or is it more likely that the damage was caused by the heat? There also wasn't much slack in the line and and it made a long 90° turn right after the 90 an fitting. I just dont want to put a similar replacement line and have the same trouble in 2 years. Thanks for any advice/help!


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Old Mar 4, 2017 | 09:13 PM
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Looks like it got pretty hot, just looking at the discoloration of the fitting
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Old Mar 5, 2017 | 06:24 PM
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Heat, dried it out, and it burst. Wrapping it would help.
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Old Mar 5, 2017 | 09:46 PM
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Looks wrapped to me
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Old Mar 6, 2017 | 06:31 AM
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^ yea it was wrapped. I had to pull it back to see what was going on.
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Old Mar 6, 2017 | 08:07 AM
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sometimes that wrap is a double edged sword - it resists heat, but once it gets hot it'll act as an insulator and thoroughly "cook" whatever it's covering.


Perhaps that's why the line failed?
-asher
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Old Mar 6, 2017 | 08:43 AM
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Originally Posted by static_set
sometimes that wrap is a double edged sword - it resists heat, but once it gets hot it'll act as an insulator and thoroughly "cook" whatever it's covering.


Perhaps that's why the line failed?
-asher
Sounds pretty plausible to me. And coolant over time destroys hoses, but 2 years isn't really long. id say replace it with a steel braid.
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Old Mar 6, 2017 | 09:35 AM
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I looks like they used race fitting hose, on a push-lok fitting, that's a no-no. Replace the line, and both fittings, with race fittings and the appropriate hose. Also, keep the insulator wrap on it, it is absolutely not a double edged swords. On the trophy truck, we dropped trans temp almost 20*F when we put heat shield/sheath over the trans cooler lines where they run by the exhaust.
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Old Mar 6, 2017 | 07:45 PM
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This is a picture of the entire line. What would be the "appropriate" hose to use? My hose buildings skills aren't quite up to par and would prefer to pay for a worthy line if anyone has the required skills.....


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Old Mar 7, 2017 | 05:34 AM
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From: Race City USA
Originally Posted by letsgetthisdone
I looks like they used race fitting hose, on a push-lok fitting, that's a no-no. Replace the line, and both fittings, with race fittings and the appropriate hose. Also, keep the insulator wrap on it, it is absolutely not a double edged swords. On the trophy truck, we dropped trans temp almost 20*F when we put heat shield/sheath over the trans cooler lines where they run by the exhaust.


No, it is definitely a double edged sword. The temperature of the fluid inside the tube basically stays the same but the properties of the outer coating material changes over time because of the amplified temperatures collected from the insulation and moisture collected. Insulation tape and wrap works well in a racing application, but when placed over a cloth hose in that location, moisture expansion and superheating will take it's toll.


edit* The OP would be best served by using some Aeroquip 303, proper Aeroquip 491 type fittings, and Eaton fire insulation sleeve found here: http://www.aircraftspruce.com/catalog/appages/aq303.php
http://www.aircraftspruce.com/catalo...?clickkey=4409


-asher
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Old Mar 7, 2017 | 09:16 AM
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Sooooooooo ^^^^^ you going to make that line for me?
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